Industrial Low Emission Gas Burner for Efficient Heat Treatment Solutions

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Industrial Low Emission Gas Burner for Efficient Heat Treatment Solutions
  • Industrial Low Emission Gas Burner for Efficient Heat Treatment Solutions
  • Industrial Low Emission Gas Burner for Efficient Heat Treatment Solutions
  • Industrial Low Emission Gas Burner for Efficient Heat Treatment Solutions
  • Industrial Low Emission Gas Burner for Efficient Heat Treatment Solutions
  • Industrial Low Emission Gas Burner for Efficient Heat Treatment Solutions
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-DQ0.15
Type
Ultra Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Embrace the future of eco-conscious heating with our Industrial Ultra Low Emission Burner, engineered to deliver exceptional energy efficiency while minimizing environmental impact. Perfectly designed for those who prioritize sustainability, this cutting-edge burner ensures optimal performance and reliable operation in a variety of heating applications. Experience the seamless fusion of technology and environmental responsibility with our state-of-the-art solution.
Product Description

Presenting the pinnacle of advanced combustion technology, the Industrial Low Emission Gas Burner from Hunan Zhongding Thermal Technology Co., Ltd. is a marvel of engineering designed for those who demand the utmost in energy efficiency and environmental responsibility. This cutting-edge burner achieves remarkable energy savings and boasts an ultra-clean operation with impressively low nitrogen oxide emissions. At the heart of its sophisticated design lies a synergy of groundbreaking technologies. By optimizing the combustion dynamics and systems within industrial and heating furnaces, this product ensures superior performance. Key features include staged combustion, which meticulously manages the combustion process, multiple combustion avenues for increased flexibility, and precise oxide supply to maintain ideal burning conditions. The innovative flame plasticity technology, achieved through the use of braze bricks, allows for a tailored flame shape and distribution, enhancing overall efficiency. Moreover, the incorporation of flue gas reflux and ultra-adiabatic combustion techniques further refine the process, significantly lowering flame center temperatures and eliminating localized high temperatures. This holistic approach sets a new benchmark for reducing NOx emissions to ultra-low levels, cementing its status as the ultimate solution for efficient heat treatment.

Detailed Photos

Industrial Low Emission Gas Burner for Efficient Heat Treatment SolutionsIndustrial Low Emission Gas Burner for Efficient Heat Treatment Solutions

Product Parameters
1. Details and specifications of burner internals
 
Dehydration heating furnace
No. Burner data Burner parameters
1 Single burner heat generation (design/normal/minimum) MW 2.28/1.51/0.46
2 Fuel gas pipeline network pressure (MPa) 0.05~0.2
3 Fuel gas Refer to the fuel gas data sheet
4 Excess air coefficient % ≤1.15
5 Ventilation form force-ventilate
6 Flame shape round
7 Installation position furnace bottom

2. Technical parameters of burner
 
Composition, mol% Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
SOR EOR SOR-PSA DOWN EOR-PSA DOWN Start-Up(LPG) Start-Up(Natural gas)
H2O 0.04 0.03 0.01 0.01 0 0
H2 41.47 23.67 88.13 75.57 0 0
N2 3.18 4.29 0.68 1.37 0 0.2
CO 10.96 6.99 2.34 2.24 0 0
CO2 1.18 1.03 0.32 0.33 0 0
CH4 21.37 37.01 3.98 11.84 0 91.53
C2H2 0 0 0 0 0 0
C2H4 0.99 7.42 0.21 2.37 0 0
C2H6 1.31 7.26 0.24 2.32 0 6.38
C3H6 10.14 5.76 2.17 1.84 1.04 0
C3H8 7.8 4.45 1.66 1.42 35.79 1.39
Isobutane 0.82 1.52 0.17 0.49 0.03 0.2
2-methylpropene 0.42 0.57 0.09 0.18 62.5 0
1-Butene 0.42 0 0   0.02 0.29
Butane 0.01 0 0     0
C5H12 0 0 0   0.59 0.02
Total, mol% 100 100 100 100 100 100
NOx guarantee value (mg/Nm) <80 <80 <80 <80 <150 <80
CO guarantee value (mg/Nm) <50 <50 <50 <50 <50 <50
Guaranteed value of particulate matter (mg/Nm) <20 <20 <20 <20 <20 <20
SO2 guarantee value (mg/Nm) <30 <30 <30 <30 <30 <30

3. Ultra low NOx burner characteristics

1) The burner innovatively disperses the fuel throughout the space, significantly reducing the core flame temperature, ensuring superior performance.;
2) It features a stable flame design, skillfully mixed with secondary gas for enhanced combustion, thereby ensuring complete fuel utilization.;
3) The flue gases undergo a meticulous heat exchange, transferring energy efficiently to the gas and combustion air. This increase in inlet temperature optimizes combustion processes.;
4) The design of the brazier brick is strategically optimized to influence fluid flow, effectively shaping the flame for improved efficiency.;
5) By adeptly switching the fuel supply around the ring based on precise regulations, a swirling flame is created, preventing any potential furnace flame erosion.

4. Smoke assurance indicators

Oxygen content in flue gas (O2): 3% (mol dry basis), ensuring optimal combustion efficiency.
NOx concentration: 50mg/Nm³, significantly reducing environmental impact.;
CO concentration: 40mg/Nm³, maintaining a low emission profile.;
Particulate matter: ≤ 20mg/Nm³; ensuring clean and efficient operations.;
Unburned hydrocarbons: ≤ 20mg/Nm³, highlighting our commitment to environmental sustainability.
Our Advantages
1. Company Strength and Expertise
Founded in the year 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a beacon of innovation and expertise in the thermal technology industry. With a formidable registered capital of 46 million RMB, our state-of-the-art production facility spans an impressive 12,000 square meters. We excel in the research, development, design, and manufacture of key auxiliary equipment, including petrochemical heating furnaces, industrial furnaces, innovative burners, regenerative air preheaters, along with comprehensive furnace accessories. Our robust annual production capacity includes 5,000 sets of burners, 100 rotary air preheaters, and 100 heating furnaces, including aluminum melting furnaces, generating an impressive annual sales revenue of 200 million RMB. Our intellectual property portfolio boasts 1 software copyright, 12 invention patents, and an astonishing 120+ utility model patents. Through dynamic industry-academia collaborations, we have cultivated strategic partnerships with leading institutions such as Beijing University of Science and Technology and China University of Petroleum. Since our inception, we have proudly garnered accolades such as the 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
Industrial Low Emission Gas Burner for Efficient Heat Treatment Solutions


2. Company Qualifications and Credentials

Industrial Low Emission Gas Burner for Efficient Heat Treatment SolutionsIndustrial Low Emission Gas Burner for Efficient Heat Treatment SolutionsIndustrial Low Emission Gas Burner for Efficient Heat Treatment Solutions

3. Outstanding Product Advantages

1) Zhongding's Innovative Green Heating Furnace 95+ Technology
Industrial Low Emission Gas Burner for Efficient Heat Treatment SolutionsZhongding 95+ Technology: A Complete Spectrum of Cutting-edge Advantages

a. We have revolutionized thermal efficiency, elevating the heating furnace's performance to exceed a remarkable 95%!
b. Experience superior emission control with ultra-low NOx and CO2 emissions, leading the way in environmental sustainability.
c. Achieve exceptional operational efficiency with flue gas temperatures dropping below 80 ºC.
d. Embrace the future with our commitment to carbon neutrality and peak carbon emissions, driving the global sustainability agenda.

2) Advanced Flue Gas Waste Heat Recovery Technology

Four Key Advantages Redefining Efficiency:

a. Exceptionally versatile, catering to a broad spectrum of applications.
b. Delivers high heat exchange efficiency, enhancing the heating furnace's thermal efficiency by an additional 3%.
c. Low exhaust temperatures paired with resistance to dew point corrosion and minimal pressure drop ensure longevity and reliability.
d. Experience hassle-free maintenance with no scaling or dust accumulation, supported by variable frequency regulation for optimized performance.

After Sales Service

1. We are committed to ensuring that the quality of our products aligns perfectly with the specified design, construction, and usage criteria;

2. Our expert team will dispatch seasoned technical personnel to offer complimentary on-site guidance, addressing any challenges encountered during the equipment installation and trial operation. This support extends through to the end of the trial operation, ensuring peace of mind with a quality assurance period of 12 months from the equipment's commissioning date. Should any manufacturing quality issues arise within this timeframe, we pledge to perform repairs or replacements at no cost. For issues stemming from improper use by the buyer, we offer remedial services at a reasonable fee.

3. We will provide steadfast on-site services during the installation phase of our products, diligently overseeing the installation quality to guarantee optimal performance.

4. Throughout the warranty period, should any manufacturing quality concerns be identified during the equipment's operation, we promise a swift response within 8 hours of receiving the buyer's notification via letter or telegram. For domestic clients, our team will arrive on-site within 24 hours to resolve the issue at no charge, ensuring thorough problem elimination. For our international clients, we initiate remote assistance within 24 hours to address the issue. Should remote resolution be insufficient, we will promptly dispatch a dedicated expert overseas to provide comprehensive support until the matter is fully resolved.

5. We assume complete responsibility for ensuring process reliability. In the event of any deviations in operational performance during the warranty period, we are committed to meticulous data collection, problem identification, and thorough analysis. We will implement necessary modifications to align closely with the required process performance parameters, maintaining high standards of excellence.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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