Industrial Low Emission Gas Burner for Efficient Heat Treatment Furnace

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ0.54
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Experience the pinnacle of eco-conscious engineering with our Industrial Ultra Low Emission Burner, meticulously crafted for environmentally friendly heating solutions. By integrating advanced technologies, this burner significantly reduces emissions and enhances energy efficiency, paving the way for a greener future. Perfectly tailored for modern industries prioritizing sustainability and operational excellence, it's the ultimate choice for those committed to environmental stewardship and superior performance.

Product Description

Introducing the cutting-edge Industrial Low Emission Gas Burner, meticulously engineered by Hunan Zhongding Thermal Technology Co., Ltd., to revolutionize the heat treatment industry. This high-efficiency energy-saving marvel integrates ultra-clean technology to deliver ultra-low nitrogen oxide emissions. It sets a new standard in eco-friendly innovation by redefining the combustion technology and system of industrial and heating furnaces. By seamlessly combining advanced techniques such as staged combustion, multiple combustion stages, optimized oxide supply, and the flame plasticity of braze bricks, our burner achieves an unparalleled level of performance. Additional features include flue gas reflux and ultra-adiabatic combustion, working harmoniously to lower the flame center temperature or any local high temperatures, ensuring outstandingly low NOx emissions. Experience the future of sustainable heating with our visionary technology, designed to optimize efficiency while minimizing environmental impact.

Detailed Photos

Product Parameters

1. Details and specifications of burner internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical parameters of burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra low NOx burner characteristics

1) Ingeniously dispersing fuel in the ambient space to ensure supply, this reduces the temperature at the flame's core, creating a more efficient combustion environment.
2) Achieving a stable and robust flame, enhanced by the integration of secondary gas that facilitates further combustion, ensuring complete and thorough combustion.
3) As flue gas undergoes strategic heat exchange, it transfers heat efficiently to both the gas and combustion air, leading to a rise in inlet temperature which boosts the overall combustion process.
4) The ingenious design of the brazier brick influences fluid flow dynamics, allowing control over the spreading flame's shape for optimized performance.
5) By methodically switching the fuel supply on the ring based on specific criteria, a swirling flame effect is achieved, effectively preventing furnace flame erosion and increasing longevity.

4. Smoke assurance indicators

Oxygen content in flue gas (O2): 3% (mol dry basis)
NOx concentration: 50mg/Nm ³;
CO concentration: 40mg/Nm ³;
Particulate matter: ≤ 20mg/Nm ³;
Unburned hydrocarbons: ≤ 20mg/Nm ³

Our Advantages

1. Unmatched Company Strength

Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a beacon of innovation and reliability with a substantial registered capital of 46 million RMB. Our state-of-the-art production facility spans an impressive 12,000 square meters, where we meticulously specialize in the research, development, design, and manufacture of premium auxiliary equipment. This includes cutting-edge petrochemical heating furnaces, sophisticated industrial furnaces, top-tier burners, advanced regenerative air preheaters, and robust furnace accessories. With a formidable annual production capability, we deliver 5,000 burner sets, 100 rotary air preheater sets, and 100 heating and aluminum melting furnaces yearly, driving an average annual sales revenue of 200 million RMB. Our intellectual portfolio boasts 1 software copyright, 12 groundbreaking invention patents, and over 120 utility model patents. We are deeply committed to industry-academia collaboration, partnering with prestigious institutions like Beijing University of Science and Technology and China University of Petroleum. Our excellence is recognized by accolades such as the "Specialized, Refined, Unique and New" Demonstration Enterprise and "National Specialized, Refined, Unique and New Small Giant Enterprise."

2. Recognized Company Qualifications

3. Our Product Superiority

1) Revolutionizing Green Heating with Zhongding 95+ Technology
The Zhongding 95+ technology suite redefines industry standards with its incredible benefits:

a. Elevating the thermal efficiency of heating furnaces to exceed an outstanding 95%;
b. Achieving ultra-low NOx and Coe emissions for a cleaner environment;
c. Reducing flue gas temperatures to below 80 ºC, enhancing efficiency;
d. Committed to carbon neutrality and peak carbon emissions, leading the charge towards a sustainable future;

2) Pioneering Flue Gas Waste Heat Recovery Technology

Experience the Four Pillars of Our Technological Superiority:

a. Universally adaptable for a wide range of applications;
b. Exceptional heat exchange efficiency that boosts the heating furnace's thermal efficiency by an additional 3%;
c. Features low exhaust temperature to resist dew point corrosion and ensure minimal pressure drop;
d. Eliminates scaling and dust build-up while offering variable frequency regulation and effortless maintenance.

After Sales Service

1. We are committed to ensuring the quality of our delivered products meets all design, construction, and operational requirements seamlessly;

2. Our team will deploy seasoned technical experts to provide complimentary on-site guidance, addressing any issues encountered during the equipment installation and trial operation phases. Our commitment spans the trial operation and a comprehensive 12-month quality assurance period from the initial commissioning date. Should any manufacturing-related issues arise within this timeframe, we pledge to offer free repairs or replacements. For issues stemming from improper usage, we are prepared to extend our services at a nominal charge.

3. We commit to delivering unparalleled on-site support throughout the installation of our products, ensuring rigorous oversight to maintain top-tier installation quality.

4. Throughout the warranty period, if any manufacturing quality issues emerge during equipment operation, we guarantee a swift response within 8 hours of notification via letter or telegram. We assure site arrival within 24 hours across China to provide complimentary resolution until the issue is fully rectified. For our esteemed international clientele, we will initiate remote assistance within 24 hours. If necessary, we will promptly dispatch dedicated personnel overseas to support and resolve the issue thoroughly.

5. We accept full responsibility for ensuring process guarantees. Should operational performance deviations occur during the warranty period, we pledge to gather pertinent data, diagnose the issue, conduct in-depth analyses, and implement necessary adjustments to align with the desired process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.