Advanced Low Emission Burner for Heat Treatment Furnace Solutions

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ0.53
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing our cutting-edge Industrial Ultra Low Emission Burner, a pinnacle in environmentally friendly heating technology. Engineered for excellence, this innovative burner provides superior efficiency and significantly reduced emissions, setting new standards in sustainable industrial heating solutions.

Product Description

Introducing our cutting-edge Advanced Low Emission Burner, engineered for excellence in heat treatment furnace solutions. This high-efficiency marvel stands at the forefront of energy-saving and ultra-clean technology, featuring ultra-low nitrogen oxide emissions. The burner ingeniously optimizes combustion technology and the entire combustion system of industrial and heating furnaces. By leveraging a sophisticated blend of staged combustion, multiple combustion techniques, oxide supply, flame plasticity of braze bricks, flue gas reflux, and ultra-adiabatic combustion, it effectively reduces the flame center temperature and any local high temperatures. This innovative approach ensures the achievement of ultra-low NOx emissions, providing a cleaner, more sustainable operation.

Detailed Photos

Product Parameters

1. Explore the intricate details and design specifications of the burner's internal components that make it a benchmark in innovation.
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Delve into the technical marvels of our burner's parameters that ensure efficiency and precision in heat treatment.
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Discover the groundbreaking features of our ultra-low NOx burner designed for superior environmental compliance and performance.

1) Strategically disperses fuel spatially, ensuring a balanced temperature distribution at the flame's core, thus optimizing combustion.
2) Boasts a stable flame, ingeniously mixed with secondary gas, facilitating a thorough and complete combustion process.
3) Integrates a sophisticated heat exchange system, transferring thermal energy to gas and combustion air, where increased inlet temperatures significantly enhance combustion efficiency.
4) Features brazier brick design that skillfully influences fluid dynamics, thereby controlling flame spread and optimizing combustion.
5) Employs a unique fuel supply switching mechanism on the ring, creating a swirling flame pattern that effectively mitigates furnace flame erosion.

4. Smoke Assurance Indicators

Oxygen content in flue gas (O2): Maintained precisely at 3% (mol dry basis), ensuring optimal combustion conditions.
NOx concentration: Exceptionally low at 50mg/Nm³, reflecting our commitment to reducing environmental impact.;
CO concentration: Remarkably controlled at 40mg/Nm³, ensuring minimal atmospheric pollution.;
Particulate matter: Kept at an impressively low ≤ 20mg/Nm³, underscoring our dedication to cleaner emissions.
Unburned hydrocarbons: Limited to a mere ≤ 20mg/Nm³, illustrating our advanced combustion technology.

Our Advantages

1. Unmatched Company Strength

Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a beacon of innovation and excellence in the realm of thermal technology. With a robust registered capital of 46 million RMB, we proudly operate a sprawling 12,000 square meter production facility. Our forte lies in the meticulous R&D, design, and manufacturing of cutting-edge auxiliary equipment, including petrochemical heating furnaces, industrial furnaces, and advanced burners. Each year, we produce an impressive 5,000 sets of burners, along with 100 sets of rotary air preheaters and heating furnaces, culminating in an outstanding annual sales revenue of 200 million RMB. Our intellectual property portfolio is formidable, boasting 1 software copyright, 12 invention patents, and a remarkable 120+ utility model patents. Our commitment to pioneering industry-academia research is reflected in strategic alliances with leading universities like Beijing University of Science and Technology and China University of Petroleum. Our accolades, such as the "Specialized, Refined, Unique and New" Demonstration Enterprise and the prestigious "National Specialized, Refined, Unique and New Small Giant Enterprise" titles, underscore our commitment to excellence.

2. Esteemed Company Qualifications

3. Unrivaled Product Advantages

1) Zhongding's Revolutionary Green Heating Furnace 95+ Technology
Harnessing the Zhongding 95+ Complete Technological Edge

a. Elevating thermal efficiency of heating furnaces to an impressive 95% and beyond;
b. Achieving ultra-low emissions, drastically reducing NOx and Coe footprints;
c. Attaining flue gas temperatures plummeting below a remarkable 80 ºC;
d. Pioneering initiatives in carbon neutrality and peaking carbon emissions, setting new environmental standards;

2) Innovative Flue Gas Waste Heat Recovery Technology

Four Pillars of Excellence:

a. Universally applicable, ensuring broad adaptability across applications;
b. Superior heat exchange efficiency, augmenting thermal efficiency of heating furnaces by an additional 3%;
c. Low exhaust temperature prowess, resistant to dew point corrosion, and minimal pressure drop;
d. Freedom from scaling or dust buildup; equipped with variable frequency regulation for easy maintenance and operation.

After Sales Service

1. We are committed to ensuring that the quality of the supplied products not only meets but exceeds the design, construction, and usage requirements, providing you with unparalleled peace of mind.

2. Our team of seasoned technical personnel will be on hand to deliver complimentary on-site guidance, addressing any challenges encountered during equipment installation and trial operation. This support will continue until successful trial operation. Enjoy a comprehensive 12-month quality assurance period commencing from the equipment's commissioning date. Should any manufacturing quality issues arise within this period, rest assured that we will promptly provide free repair or replacement. For issues stemming from improper use by the buyer, we are pleased to offer our expertise through paid services.

3. Our commitment includes providing on-site services throughout the installation process of our products, ensuring meticulous supervision of installation quality for optimal performance.

4. During the warranty period, any discovered manufacturing quality issues will be met with prompt action. We pledge to respond within 8 hours of receiving communication from buyers and reach the site within 24 hours (in China) to resolve issues at no cost until resolution is achieved. For international clients, we initiate remote assistance within 24 hours, aiming to resolve the issue swiftly. If necessary, we will dispatch a dedicated specialist to your location to ensure complete satisfaction and resolution of the problem.

5. We assume full responsibility for guaranteeing relevant processes. Should there be any deviations in operational performance during the warranty period, our diligent team will collect crucial data, accurately identify the root cause, and execute comprehensive analysis and modifications to align with the desired process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.