Waste Oil Burner for Sustainable Heat Treatment Furnace Operations

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ0.52
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Industrial Ultra Low Emission Burner for Environmentally Friendly Heating Solutions

Product Description

Introducing our Waste Oil Burner, a marvel of modern engineering that sets new benchmarks in energy efficiency and environmental sustainability. This high-efficiency burner is a powerhouse of innovation, designed with cutting-edge energy-saving and ultra-clean technology. It promises ultra-low nitrogen oxide emissions by leveraging the advanced technical principle of optimizing the combustion technology and systems of industrial and heating furnaces. The burner harmonizes a suite of sophisticated techniques including staged combustion, multi-level combustion, and optimized oxide supply. It ingeniously employs flame plasticity via braze bricks, incorporates flue gas reflux, and utilizes ultra-adiabatic combustion methods. Together, these innovations work in concert to reduce the flame center temperature or any local high temperatures, resulting in an unprecedented level of ultra-low NOx emissions. Transform your heat treatment furnace operations and embrace a sustainable future with this next-generation Waste Oil Burner.

Detailed Photos

Product Parameters

1. Details and specifications of burner internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical parameters of burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra low NOx burner characteristics

1) Ingeniously disperse the fuel throughout the space for efficient supply, significantly reducing the central flame temperature.
2) Experience a stable flame enhanced by secondary gas mixing, facilitating further combustion and ensuring completeness.
3) The flue gas engages in heat exchange, transferring energy to the gas and combustion air-elevating inlet temperatures to boost combustion efficiency.
4) The strategic shape of the brazier brick influences fluid dynamics, controlling the spread and form of the flame.
5) By intelligently switching the fuel supply on the ring based on precise rules, achieve a swirling flame that mitigates furnace flame erosion.

4. Smoke assurance indicators

Oxygen content in flue gas (O2): 3% (mol dry basis)
NOx concentration: 50mg/Nm ³;
CO concentration: 40mg/Nm ³;
Particulate matter: ≤ 20mg/Nm ³;
Unburned hydrocarbons: ≤ 20mg/Nm ³

Our Advantages

1. Impressive Company Strength

Since its inception in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has flourished with a robust registered capital of 46 million RMB and a sprawling production plant of 12,000 square meters. Our domain of expertise spans across R&D, design, and the manufacturing of premium auxiliary equipment for petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and essential furnace accessories. Boasting an impressive annual production capability, we produce 5000 sets of burners, 100 sets of rotary air preheaters, and 100 sets of heating and aluminum melting furnaces, all contributing to an astounding average annual sales revenue of 200 million RMB. Our intellectual prowess is unmatched, as evidenced by our ownership of 1 software copyright, 12 invention patents, and a remarkable collection of over 120 utility model patents. Our fervent commitment to innovation is supported by strategic industry-academic collaborations with renowned institutions like Beijing University of Science and Technology and China University of Petroleum. Accolades adorn our journey, having been honored with prestigious titles such as 'Specialized, Refined, Unique and New' Demonstration Enterprise and the 'National Specialized, Refined, Unique and New Small Giant Enterprise'.

2. Esteemed Company Qualifications

3. Remarkable Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
The Zhongding 95+ technology suite embodies complete superiority in innovation

a. Achieved a thermal efficiency uplift in heating furnaces to an impressive over 95%;
b. Exhibits ultra-low NOx emissions and remarkably low Coe emissions;
c. Flue gas temperature is impressively reduced to below 80 ºC;
d. Champions the initiative of carbon neutrality and endeavors to reach peak carbon emissions;

2) Advanced Flue Gas Waste Heat Recovery Technology

Four Principal Advantages:

a. Vast applicability across diverse scenarios;
b. Exceptional heat exchange efficiency, enhancing the heating furnace's thermal efficiency by an additional 3%;
c. Features a low exhaust temperature, resilience to dew point corrosion, and minimal pressure drop;
d. Free from scaling and dust accumulation; incorporates variable frequency regulation for effortless maintenance.

After Sales Service

1. We are committed to ensuring that the quality standards of our supplied products not only meet but exceed design, construction, and usage requirements;

2. We are dedicated to providing exceptional support by dispatching experienced technical personnel who will offer complimentary on-site guidance. Our experts will resolve any issues encountered during equipment installation and trial operations, ensuring a seamless experience. This quality assurance extends for a full 12 months from the equipment's commissioning date. Should any manufacturing quality issues arise within this period, we guarantee free repair or replacement services. For any difficulties due to improper use by the buyer, we also offer comprehensive paid services.

3. Our commitment includes on-site support throughout the installation process, ensuring meticulous supervision to maintain top-notch installation quality.

4. During the warranty period, should any manufacturing quality issues arise during equipment operation, we promise a swift response. Within 8 hours of receiving the buyer's notification, we will provide a solution and, within 24 hours (in China), our team will be on site to resolve the issue at no charge. For our valued international clients, we initiate expert remote assistance within 24 hours, and if necessary, we commit to dispatching a dedicated specialist abroad promptly to fully resolve the issue.

5. We take full responsibility for guaranteeing the relevant process performance. If any deviations in operational performance occur during the warranty period, we will diligently gather necessary data, identify the problem, conduct thorough analysis, and implement essential modifications to ensure that the process performance parameters are met and optimized.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.