Eco-Friendly Gas Burner for Versatile Industrial Heating Equipment Use

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ0.56
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Discover the Industrial Ultra Low Emission Burner, your gateway to environmentally friendly heating solutions. This cutting-edge burner is designed specifically for industrial applications, providing a remarkable blend of efficiency, sustainability, and performance. Engineered with the latest technology, it ensures ultra-low emissions, significantly reducing environmental impact while maintaining superior heating capabilities. Choose our burner for a greener, cleaner future in industrial heating.

Product Description

Introducing our high-efficiency, energy-saving, and ultra-clean technology burner, crafted with precision to deliver superior performance and environmentally friendly operation. This state-of-the-art burner is engineered with a groundbreaking approach to significantly reduce nitrogen oxide emissions. By meticulously refining the combustion technology and system of industrial and heating furnaces, we've achieved remarkable advancements. Our burner employs an innovative synergy of staged combustion, multiple combustion techniques, and precise oxide supply, complemented by the flame plasticity of braze bricks and flue gas reflux. The incorporation of ultra-adiabatic combustion and more ensures the flame center temperature, or any potential local hotspots, are expertly managed to maintain ultra-low NOx emissions. Experience a harmonious balance of efficiency and eco-consciousness with our Eco-Friendly Gas Burner for Versatile Industrial Heating Equipment Use.

Detailed Photos

Product Parameters

1. Explore the Details and Specifications of Our Cutting-Edge Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Dive into the Technical Parameters of Our High-Performance Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Discover the Innovative Ultra Low NOx Burner Characteristics

1) Experience the unparalleled efficiency as our burner disperses fuel in space, effectively lowering the temperature right at the heart of the flame.
2) Enjoy a remarkably stable flame, skillfully blended with secondary gas for further combustion, ensuring a comprehensive and thorough burn.
3) Witness the exceptional heat exchange in flue gas, where heat is transferred to the gas and combustion air, thus elevating inlet temperatures to optimize combustion.
4) The ingenious design of the brazier brick shape expertly influences fluid flow, allowing precise control over the shape of the spreading flame.
5) Our innovative approach to fuel supply switching on the ring enables the creation of a swirling flame, masterfully avoiding furnace flame erosion.

4. Smoke Assurance Indicators

Oxygen content in flue gas (O2): Maintaining at 3% (mol dry basis) for optimal combustion efficiency.
NOx concentration: A remarkably low 50mg/Nm³, minimizing environmental impact.;
CO concentration: A minimal 40mg/Nm³, showcasing our commitment to sustainability.;
Particulate matter: Impressively low at ≤ 20mg/Nm³, ensuring cleaner emissions.
Unburned hydrocarbons: Kept at a minimal ≤ 20mg/Nm³, promoting eco-friendliness.

Our Advantages

1. Company Strength

Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a beacon of innovation and expertise in the realm of thermal technology. With a robust registered capital of 46 million RMB and an expansive production plant spanning 12,000 square meters, our company is dedicated to the research, development, design, and manufacturing of state-of-the-art auxiliary equipment. Our impressive product lineup includes petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and essential furnace accessories. Boasting an extraordinary annual production capability, we deliver 5,000 sets of burners, 100 rotary air preheaters, and 100 sophisticated heating and aluminum melting furnaces. Our annual sales revenue proudly hits 200 million RMB. Our commitment to innovation is evidenced by our intellectual property portfolio, which includes 1 software copyright, 12 invention patents, and over 120 utility model patents. We foster an environment of academic and industry collaboration by partnering with prestigious institutions like Beijing University of Science and Technology and China University of Petroleum. Our accolades include the distinguished titles of "Specialized, Refined, Unique and New" Demonstration Enterprise and "National Specialized, Refined, Unique and New Small Giant Enterprise," which reflect our pioneering spirit and exceptional impact in the industry.

2. Company Qualifications

3. Product Advantages

1) Zhongding Green Heating Furnace 95+ Technology
Zhongding's 95+ Complete Set of Technological Advantages

a. The thermal efficiency of our cutting-edge heating furnace surpasses 95%, setting new standards in the industry.
b. Our technology ensures ultra-low NOx and CO emissions, making it an eco-friendly choice.
c. Flue gas temperature is effectively reduced to below 80 ºC, enhancing energy conservation and efficiency.
d. We embrace and implement advanced carbon neutrality and peak carbon emissions concepts, contributing to a sustainable future.

2) Flue Gas Waste Heat Recovery Technology

Four Major Advantages:

a. Unrivaled wide applicability across various industrial environments, ensuring flexible use.
b. Superior heat exchange efficiency boosts the heating furnace's thermal efficiency by an impressive 3%.
c. Features low exhaust temperature, exceptional resistance to dew point corrosion, and minimal pressure drop for enhanced durability.
d. Our systems are free from scaling or dust accumulation, with variable frequency regulation for straightforward maintenance.

After Sales Service

1. We are committed to ensuring that the quality of our supplied products impeccably aligns with all design, construction, and usage requirements, offering you peace of mind and dependable performance.

2. Our team of seasoned technical experts will be dispatched to offer complimentary on-site guidance, addressing any issues during equipment installation and trial operation. This support extends through a 12-month quality assurance period from the commissioning date. If a manufacturing issue arises within this timeframe, we pledge to provide free repair or replacement services. Should problems occur due to improper usage by the buyer, we also offer reasonably priced assistance.

3. We are dedicated to providing comprehensive on-site services throughout the installation process, ensuring meticulous supervision to guarantee top-notch installation quality.

4. During the warranty period, should any manufacturing quality issues become apparent during equipment operation, we assure a swift response within 8 hours of receiving the buyer's notification. We promise to arrive at the site within 24 hours (within China) for free problem resolution until the issue is fully resolved. For international customers, we initiate remote assistance within 24 hours. If unresolved, we will promptly dispatch a dedicated technician abroad to ensure complete and satisfactory problem resolution.

5. We take full responsibility for meeting the specified process guarantees. Should there be any variance in operational performance during the warranty, we proactively gather relevant data, pinpoint the issue, conduct thorough analyses, and implement any necessary modifications to align with the desired process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.