High Performance Gas Burner for Industrial Heat Treatment Applications

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ0.51
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing our Industrial Ultra Low Emission Burner, a paradigm of cutting-edge technology for environmentally friendly heating solutions. This innovative burner is designed to drastically reduce emissions while delivering exceptional performance, making it the ideal choice for businesses committed to sustainability. Experience efficient heat generation with minimal environmental impact, setting new standards in industrial heating.

Product Description

Experience the pinnacle of cutting-edge energy efficiency with our High Performance Gas Burner, meticulously designed for industrial heat treatment applications. This burner boasts a revolutionary approach to reducing emissions, employing state-of-the-art, ultra-clean technology that achieves exceptionally low levels of nitrogen oxides. By refining the combustion process within industrial and heating furnaces, our burner integrates a synergy of advanced techniques such as staged and multiple combustion, optimal oxide supply, and the innovative plasticity of braze bricks. Additionally, it harnesses the power of flue gas reflux and ultra-adiabatic combustion to ingeniously lower flame center temperatures or local high temperatures, culminating in an extraordinary reduction of NOx emissions. Discover a cleaner, more sustainable future for industrial heat treatment with unmatched performance and environmental consideration.

Detailed Photos

Product Parameters

1. Comprehensive Details and Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical Parameters of the High-Performance Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra-Low NOx Burner Characteristics

1) Ingeniously disperses fuel within the space, effectively reducing the central flame's temperature and enhancing efficiency.
2) Ensures a stable flame, meticulously mixed with secondary gas to guarantee further combustion, thus promoting complete and thorough combustion.
3) Flue gas undergoes strategic heat exchange, efficiently transferring heat to the gas and combustion air, and an increase in inlet temperature notably enhances combustion.
4) The brazier brick's shape significantly affects fluid flow, allowing for strategic intervention in the flame's spread shape.
5) Achieve a swirling flame by elegantly switching fuel supply on the ring following specific rules, effectively preventing furnace flame erosion.

4. Smoke Assurance Indicators

Oxygen Content in Flue Gas (O2): Precisely maintained at 3% (mol dry basis)
NOx Concentration: Impressively low at 50mg/Nm³, ensuring minimal emissions.;
CO Concentration: Effectively controlled at 40mg/Nm³ for optimal performance.;
Particulate Matter: Kept at a minimal ≤ 20mg/Nm³; ensuring clean operation.
Unburned Hydrocarbons: Constrained to ≤ 20mg/Nm³, ensuring efficient combustion and cleaner emissions.

Our Advantages

1. Unmatched Company Strength

Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. proudly stands as a beacon of innovation and excellence, with a formidable foundation of 46 million RMB in registered capital and sprawling over a 12,000 square meter production facility. Our expertise radiates through the R&D, design, and manufacture of top-tier auxiliary equipment, including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and essential furnace accessories. With a robust annual production capability of 5,000 burner sets, 100 rotary air preheaters, and an equal number of heating and aluminum melting furnaces, we command an impressive average annual revenue of 200 million RMB. Our innovation is protected by 1 software copyright, 12 invention patents, and over 120 utility model patents. Our academic-industrial synergy is bolstered by strategic alliances with prestigious institutions such as Beijing University of Science and Technology and China University of Petroleum. Since our inception, we've been honored as a 'Specialized, Refined, Unique and New' Demonstration Enterprise and a 'National Specialized, Refined, Unique and New Small Giant Enterprise'.

2. Prestigious Company Qualifications

3. Outstanding Product Advantages

1) Zhongding Green Heating Furnace 95+ Technology
Embrace Zhongding's 95+ Technological Prowess

a. Achieve thermal efficiency levels soaring beyond 95% in our heating furnaces;
b. Experience ultra-low NOx and CO emissions for a cleaner, greener environment;
c. Flue gas temperatures plummet below 80 ºC, enhancing overall efficiency;
d. Align with global goals of carbon neutrality and peak carbon emissions;

2) Innovative Flue Gas Waste Heat Recovery Technology

Four Pioneering Advantages:

a. Unparalleled applicability across diverse scenarios;
b. High heat exchange efficiency, boosting thermal efficiency by an additional 3%;
c. Resilient to dew point corrosion with low exhaust temperatures and minimal pressure drop;
d. No scaling, dust accumulation, and featuring variable frequency regulation for effortless maintenance.

After Sales Service

1. Our commitment is to ensure that the quality of the products we supply aligns perfectly with all design specifications, construction standards, and usage requirements;

2. Our team will dispatch seasoned technical experts to provide complimentary on-site guidance, addressing any issues encountered during equipment installation and trial operations. This support extends until successful trial completion and for an assured quality period of 12 months post-commissioning. Should any manufacturing quality issues arise within this period, we pledge to offer free repair or replacement services. Additionally, we offer paid support for issues stemming from improper use by the buyer.

3. We are committed to providing on-site assistance throughout the installation process, ensuring that the quality of installation is meticulously supervised and meets our high standards.

4. Throughout the warranty period, should any manufacturing quality issues be identified during equipment operation, we guarantee a response within 8 hours upon receiving notification from the buyer. We will be on-site within 24 hours (within China) to resolve the issue at no charge, continuing our efforts until full resolution. For international clients, we initiate remote assistance within 24 hours; if unresolved remotely, we will promptly deploy a dedicated personnel to provide on-site assistance overseas until the problem is fully rectified.

5. We assume full responsibility for ensuring the integrity of the process guarantee. If operational performance deviates during the warranty period, we are committed to diligently gathering pertinent data, pinpointing the issue, conducting thorough analysis, and executing necessary adjustments to achieve optimal process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.