Customizable Low Emission Burner for Heat Furnace and Equipment

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ0.50
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Industrial Ultra Low Emission Burner for Environmentally Friendly Heating Solutions: Experience the pinnacle of eco-conscious engineering with our state-of-the-art burner, meticulously designed to significantly reduce emissions while providing exceptional heating performance. This innovative solution is ideal for those seeking to harmonize industrial efficiency with environmental responsibility.

Product Description

Discover a revolution in combustion technology with our high-efficiency, energy-saving, and ultra-clean burner engineered for superior performance in industrial and heating furnaces. This customizable low emission burner is crafted with precision, employing cutting-edge ultra-low nitrogen oxide emissions technology. By optimizing the intricate combustion framework, it seamlessly integrates advanced techniques such as staged combustion, multiple combustion phases, and strategic oxide supply. Its innovative design also includes flame plasticity of braze bricks, flue gas reflux, and ultra adiabatic combustion. These elements meticulously work in harmony to significantly reduce the flame center temperature or any local high temperatures, ensuring exceptional ultra-low NOx emissions. Experience a new era of environmentally-friendly combustion technology, tailored to elevate your operational efficiency and sustainability.

Detailed Photos

Product Parameters

1. Key characteristics and intricate specifications of burner internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Comprehensive technical parameters of the burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Distinctive features of the ultra low NOx burner

1) Fuel dispersion across spatial areas ensures the supply is efficient, resulting in a significant reduction in temperature at the flame's core.
2) The flame remains stable, integrating with secondary gas to support further combustion processes, ultimately fostering complete combustion.
3) Through heat exchange, the flue gas effectively transfers heat to both the combustion air and gas, with increased inlet temperatures boosting combustion efficiency.
4) The brazier brick's shape influences fluid dynamics, playing a crucial role in determining the spread and shape of the flame.
5) Employing precise rules to switch the fuel supply on the ring leads to the creation of a swirling flame, effectively preventing erosion of the furnace flame.

4. Assurance indicators for smoke emission

Oxygen content present in flue gas (O2): 3% (mol dry basis)
NOx concentration level: 50mg/Nm ³;
CO concentration level: 40mg/Nm ³;
Particulate matter concentration: ≤ 20mg/Nm ³;
Unburned hydrocarbons concentration: ≤ 20mg/Nm ³

Our Advantages

1. Company Strength

Since our inception in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has established itself as a beacon of innovation and excellence. With a robust registered capital of 46 million RMB and a sprawling 12,000 square meter manufacturing facility, we are at the forefront of R&D, design, and production of advanced auxiliary equipment. Our portfolio includes petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and a variety of furnace accessories. Boasting an impressive annual capacity, we deliver 5000 sets of burners, 100 sets of rotary air preheaters, and 100 aluminum melting and heating furnaces annually. Our remarkable achievements translate to an average annual sales revenue of 200 million RMB. We pride ourselves on intellectual prowess with 1 software copyright, 12 invention patents, and over 120 utility model patents. Harnessing the power of collaboration, we have forged impactful partnerships with esteemed universities like Beijing University of Science and Technology and China University of Petroleum. Our relentless dedication has earned us prestigious accolades, including the 'Specialized, Refined, Unique and New' Demonstration Enterprise and the 'National Specialized, Refined, Unique and New Small Giant Enterprise' titles.

2. Company Qualifications

3. Product Advantages

1) Zhongding Green Heating Furnace 95+ Technology
Zhongding's 95+ complete technology suite is a testament to cutting-edge innovation and superior performance.

a. Our heating furnaces boast a remarkable thermal efficiency exceeding 95%, setting industry standards.
b. We achieve ultra-low NOx and CO emissions, underscoring our commitment to environmental stewardship.
c. Our technology ensures flue gas temperatures fall below 80 ºC, optimizing energy use.
d. We champion carbon neutrality and peak carbon emissions goals, paving the way for a sustainable future.

2) Flue Gas Waste Heat Recovery Technology

Discover Four Outstanding Advantages:

a. Universally adaptable, our technology meets a wide range of application needs.
b. Delivering high heat exchange efficiency, it boosts thermal efficiency by an additional 3%.
c. Our solutions offer low exhaust temperatures, resist dew point corrosion, and maintain a low pressure drop.
d. Enjoy hassle-free operation with no scaling or dust build-up; equipped with variable frequency regulation for easy maintenance.

After Sales Service

1. We are committed to ensuring that our products' quality not only meets but exceeds design, construction, and usage requirements.

2. Our team will deploy skilled technical experts to offer complimentary on-site guidance, meticulously addressing every challenge encountered during the installation and initial operation of the equipment. This comprehensive support continues throughout the 12-month quality assurance period, starting from the date of equipment commissioning. Should any manufacturing defects arise within this period, we pledge to deliver prompt, cost-free repairs or replacements. For issues stemming from incorrect usage, we extend our services at a reasonable cost.

3. We will deliver outstanding on-site services during product installation, ensuring the installation quality is carefully monitored and executed to perfection.

4. Within the warranty period, should any manufacturing defects emerge during equipment operation, our team promises to respond within 8 hours of receiving the buyer's notification and arrive on-site within 24 hours (within China) to resolve the issue at no extra cost, ensuring complete problem resolution. For our international clientele, we offer prompt remote assistance within 24 hours. If remote resolution is not achievable, we commit to dispatching a dedicated specialist overseas at the earliest opportunity to provide hands-on assistance until the issue is completely resolved.

5. We take full responsibility for process guarantee, ensuring that if any operational performance deviations occur during the warranty period, we will diligently gather all necessary data, thoroughly investigate the issue, undertake in-depth analysis, and implement all necessary adjustments to align with the desired process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.