Eco-Friendly Multi-Use Burner for Sustainable Heating

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.20
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Step into the future of industrial heating with our groundbreaking Industrial Ultra Low NOx Heating Furnace Burner. Meticulously engineered to revolutionize the efficiency of your heating systems, this remarkable burner represents the pinnacle of technological advancement. Not only does it deliver superior performance, but it also dramatically lowers NOx emissions, making it the perfect choice for environmentally-conscious industrial applications. Designed to ensure maximum heating efficiency, it perfectly aligns with sustainable practices, embodying a commitment to both innovation and environmental stewardship. Experience the ultimate in heating solutions with our Industrial Ultra Low NOx Heating Furnace Burner, where exceptional efficiency harmoniously merges with a deep sense of environmental responsibility.

Product Description

Discover the pinnacle of eco-friendly heating technology with our Low NOx Burners, designed for sustainable heating while offering customizable production options to suit your needs. Experience groundbreaking innovation with our high-efficiency, energy-saving burner that boasts ultra-clean technology, dramatically reducing nitrogen oxide emissions. This burner harnesses the advanced technical principles of optimizing combustion technologies and systems for industrial and heating furnaces. By integrating cutting-edge methods such as staged and multiple combustion, optimized oxide supply, and the revolutionary flame plasticity of braze bricks, as well as flue gas reflux and ultra-adiabatic combustion, our burner effectively lowers the flame center temperature or local high temperatures, achieving unparalleled ultra-low NOx emissions. Transform your heating processes with this state-of-the-art solution, paving the way for a more sustainable and environmentally-conscious future.

Detailed Photos

Product Parameters

1. Detailed Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical Parameters of Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra Low NOx Burner Characteristics

1) Ingeniously disperse the fuel within the spatial configuration to ensure optimal supply, effectively lowering the flame's core temperature. This ensures a cleaner, more efficient burn, reducing environmental impact.
2) Maintain a stable, enduring flame seamlessly integrated with secondary gas, optimizing combustion efficiency through complete combustion promotion. This leads to an eco-friendly operation with reduced pollutants.
3) Engage in efficient heat exchange of flue gas, transferring substantial thermal energy to both gas and combustion air. An increase in the inlet temperature significantly boosts combustion efficiency, resulting in enhanced energy savings and performance.
4) The strategic design of the brazier brick shape influences fluid dynamics, allowing for precise intervention in the flame's spread pattern, enhancing control. This innovation aids in perfecting the combustion process for superior outcomes.
5) Achieve a swirling flame by intelligently switching the fuel supply on the ring according to meticulously crafted rules, adeptly preventing furnace flame erosion. This sophisticated approach prolongs equipment life and sustains optimal functionality.

4. Smoke Assurance Indicators

Oxygen Content in Flue Gas (O2): 3% (mol dry basis), ensuring efficient combustion and minimal atmospheric contamination.
NOx Concentration: 50mg/Nm³, exemplifying our commitment to significantly reduced emissions and environmental stewardship.;
CO Concentration: 40mg/Nm³, demonstrating our dedication to cleaner air and safer surroundings.;
Particulate Matter: ≤ 20mg/Nm³; maintaining air quality and safeguarding health.
Unburned Hydrocarbons: ≤ 20mg/Nm³, reflecting our innovative efforts for minimal waste and improved efficiency.

Our Advantages

1. Unmatched Company Strength

Hunan Zhongding Thermal Technology Co., Ltd., established in 2007, stands as a beacon of excellence in the realm of thermal technology. With a formidable registered capital of 46 million RMB, our state-of-the-art production facility extends over 12,000 square meters. As industry pioneers in R&D, design, and manufacturing, we specialize in crafting auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners, and regenerative air preheaters, along with critical furnace accessories. Achieving an extraordinary annual production capability, we manufacture up to 5,000 sets of burners, 100 rotary air preheaters, and 100 heating furnaces, including aluminum melting types, collectively generating an impressive average annual sales revenue of 200 million RMB. Our intellectual asset portfolio boasts 1 software copyright, 12 invention patents, and over 120 utility model patents. Through strategic alliances with prestigious institutions like Beijing University of Science and Technology and China University of Petroleum, we drive innovation forward. Proudly, we've been honored with esteemed titles such as the 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'

2. Prestigious Company Qualifications

3. Cutting-Edge Product Advantages

1) Revolutionary Zhongding Green Heating Furnace 95+ Technology
Unveiling the unparalleled potential of the Zhongding 95+ complete technology suite:

a. Pushing the boundaries of thermal efficiency, our heating furnaces achieve an astounding 95%+;
b. Leading the charge with ultra-low NOx and CO emissions, setting new environmental standards;
c. Innovatively reducing flue gas temperatures to impressively low levels below 80 ºC;
d. Adhering to visionary ideals of carbon neutrality and peak carbon emissions, paving a sustainable future;

2) Advanced Flue Gas Waste Heat Recovery Technology

Explore the four transformative advantages:

a. Designed for universal application, adaptable across a spectrum of scenarios;
b. Offering exceptional heat exchange efficiency, our technology elevates furnace thermal efficiency by an additional 3%;
c. Guarantees low exhaust temperature, coupled with outstanding resistance to dew point corrosion and pressure drop minimization;
d. Ingeniously engineered to remain free from scaling or dust buildup, featuring variable frequency regulation for seamless maintenance.

After Sales Service

1. Our unwavering commitment is to deliver products of unparalleled quality, ensuring they meet and exceed all design, construction, and usage specifications with the utmost precision and excellence.

2. Our dedicated and expert technical team eagerly stands by to provide complimentary on-site guidance, ensuring seamless installation and operation of your equipment. We promise prompt solutions to any challenges encountered during the installation and trial run phases, covering a full 12-month quality assurance period from the commissioning date. Should any issues rooted in manufacturing quality emerge within this timeframe, we assure free repairs or replacements. For any complications resulting from improper use by clients, our professional paid services are readily available.

3. During installation, we proudly deliver comprehensive on-site services to guarantee impeccable installation quality, facilitated through our vigilant and effective supervision.

4. In the rare event of any manufacturing quality concerns during the warranty period, we promise a rapid response within 8 hours of receiving communication from the buyer. Our skilled team will arrive on-site within 24 hours (within China) to address and resolve the issue without any additional charges, ensuring complete peace of mind. For our esteemed international clients, remote support initiates within 24 hours, and if necessary, a dedicated representative will travel abroad without delay to provide comprehensive assistance until resolution is achieved.

5. We are fully committed to ensuring the utmost effectiveness of our process guarantees. Should any performance deviations arise during the warranty period, our diligent team will meticulously gather data, thoroughly diagnose the issue, conduct comprehensive analyses, and implement the necessary adjustments to meet and uphold the specified process performance parameters with precision.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.