Advanced Industrial Burner Reducing Nox Emissions for Heating

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.54
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing the Industrial Ultra Low Emission Burner, your go-to solution for environmentally friendly heating. This cutting-edge burner system is meticulously designed to minimize emissions while maintaining top-notch efficiency, making it an ideal choice for those committed to sustainable energy use. Experience heating technology that not only meets but exceeds industry standards, ensuring a cleaner, greener future.

Product Description

Experience the future of heating technology with our high-efficiency, energy-saving, and ultra-clean 8-Burner System with Brass Cap for Optimal Heat Efficiency. This state-of-the-art burner, renowned for its ultra-low nitrogen oxide emissions, employs groundbreaking techniques to revolutionize the combustion process of industrial and heating furnaces. At the heart of its innovation lies a sophisticated blend of advanced methods: staged combustion, multiple combustion phases, strategic oxide supply, and the remarkable flame plasticity of braze bricks. This is complemented by flue gas reflux and ultra-adiabatic combustion technologies, all working harmoniously to significantly lower the flame center and local high temperatures. The result? An impressive reduction in NOx emissions, setting a new standard in eco-friendly and efficient heating solutions.

Detailed Photos

Product Parameters

1. Comprehensive Details and Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical Mastery: In-depth Parameters of the Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Hallmarks of the Ultra Low NOx Burner

1) Ingeniously disperses fuel within the spatial confines for supply, significantly mitigating central flame temperature.
2) Exhibits a steadfast and robust flame, skillfully blended with secondary gas to ensure exhaustive combustion perfection.
3) Flue gas strategically undergoes heat transfer, elevating both gas and combustion air temperature-enhanced inlet temperatures amplify combustion efficiency.
4) The architectural design of the brazier brick magnificently influences fluid dynamics, shaping a refined spreading flame.
5) Precisely regulated fuel supply switching on the ring facilitates the creation of a swirling flame, effectively averting erosion of the furnace flame.

4. Smoke Assurance Indicators: Performance at its Pinnacle

Flue Gas Oxygen Content (O2): Precisely maintained at 3% (mol dry basis) for optimal performance.
NOx Concentration: A mere 50mg/Nm³, exemplifying our commitment to environmental responsibility.;
CO Concentration: Kept to a minimal 40mg/Nm³, ensuring clean and efficient operations.;
Particulate Matter: Limited to ≤ 20mg/Nm³, highlighting our dedication to clean combustion.
Unburned Hydrocarbons: Capped at ≤ 20mg/Nm³ for superior environmental performance.

Our Advantages

1. Robust Company Strength

Since its inception in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has emerged as a beacon of excellence in the realm of industrial heating solutions. With a substantial registered capital of 46 million RMB and an impressive 12,000 square meter production facility, we are at the forefront of innovation, specializing in the R&D, design, and manufacture of auxiliary equipment including petrochemical heating furnaces, industrial furnaces, and burners. Our robust manufacturing capacity boasts 5,000 sets of burners, 100 rotary air preheaters, and an equal number of heating and aluminum melting furnaces annually, propelling our sales revenue to an impressive 200 million RMB. With an arsenal of 1 software copyright, 12 invention patents, and an over 120 strong collection of utility model patents, our commitment to innovation is unrivaled. We proudly foster dynamic partnerships with esteemed institutions like Beijing University of Science and Technology and China University of Petroleum, ensuring our solutions are at the cutting-edge of technology. Our accolades include prestigious titles such as the "Specialized, Refined, Unique and New" Demonstration Enterprise and "National Specialized, Refined, Unique and New Small Giant Enterprise", underscoring our dedication to excellence and innovation.

2. Stellar Company Qualifications

3. Distinctive Product Advantages

1) Zhongding's Pioneering Green Heating Furnace with 95+ Technology
The Unmatched Zhongding 95+ Technological Portfolio

a. Elevating thermal efficiency to an outstanding 95% and beyond;
b. Remarkably low NOx and Coe emissions, setting new eco-friendly standards;
c. Ingeniously reducing flue gas temperatures to below 80ºC;
d. Championing carbon neutrality and spearheading efforts towards peak carbon emissions;

2) Cutting-Edge Flue Gas Waste Heat Recovery Technology

Revolutionizing with Four Core Advantages:

a. Exceptionally wide applicability, suitable for diverse industrial needs;
b. Superior heat exchange efficiency, amplifying the furnace's thermal efficiency by an additional 3%;
c. Significantly low exhaust temperatures, enhanced resistance to dew point corrosion, and minimal pressure drop;
d. Innovative non-scaling design with dust-free operation; variable frequency regulation ensures seamless maintenance.

After Sales Service

1. We proudly guarantee that the quality of our 8-Burner System with Brass Cap will exceed your expectations by meeting all design, construction, and usage requirements, ensuring peak performance and satisfaction.

2. Our dedicated and highly skilled technical team will personally oversee your installation, offering free, on-site guidance to tackle any challenges during installation and trial operations. This commitment extends throughout the 12-month quality assurance period from the date of commissioning. Should any manufacturing quality issues arise within this period, we promise swift, complimentary repairs or replacements. In cases where issues result from misuse, we also offer expert paid services for your convenience.

3. To ensure flawless product integration, our team will be present on-site during the installation phase, diligently supervising to uphold the highest standards of quality.

4. During the warranty period, should any manufacturing-related issues arise while operating the equipment, rest assured that we will spring into action. Within 8 hours of receiving your notification, and within just 24 hours (for domestic customers) we'll be at your site to resolve the problem at no cost until fully rectified. For our valued international customers, we initiate remote assistance within the same 24-hour window, escalating to dispatching a specialist overseas if required, ensuring a comprehensive resolution.

5. We take full responsibility for ensuring the process performance of our products. If any deviation occurs during the warranty period, we are committed to meticulously gathering data, diagnosing the issue, performing thorough analyses, and implementing necessary adjustments to align with our stringent process performance standards.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.