| Customization: | Available |
|---|---|
| After-sales Service: | Free on-Site Guidance to Solve Problems Discovered |
| Warranty: | 12 Months |
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Introducing a revolutionary advancement in industrial heating technology, the Industrial Low Emission Gas Burner for Efficient Heat Treatment Solutions by Hunan Zhongding Thermal Technology Co., Ltd. This high-efficiency, energy-saving marvel employs groundbreaking ultra-clean technology to deliver astonishingly low nitrogen oxide emissions. Developed through a meticulous process of optimizing the combustion technology and system specifically for industrial and heating furnaces, this burner is an engineering masterpiece. By seamlessly integrating a series of sophisticated technologies-staged combustion, multi-stage combustion, and precise oxygen supply-this burner is designed to achieve the pinnacle of combustion efficiency and environmental friendliness. The incorporation of flame plasticity techniques utilizing braze bricks, along with innovative flue gas recirculation and ultra-adiabatic combustion, significantly reduces the flame center temperature or local high temperatures. This results in a dramatic reduction of NOx emissions, setting a new benchmark for eco-friendly industrial burners.
| Dehydration heating furnace | ||
| No. | Burner data | Burner parameters |
| 1 | Single burner heat generation (design/normal/minimum) MW | 2.28/1.51/0.46 |
| 2 | Fuel gas pipeline network pressure (MPa) | 0.05~0.2 |
| 3 | Fuel gas | Refer to the fuel gas data sheet |
| 4 | Excess air coefficient % | ≤1.15 |
| 5 | Ventilation form | force-ventilate |
| 6 | Flame shape | round |
| 7 | Installation position | furnace bottom |
| Composition, mol% | Condition 1 | Condition 2 | Condition 3 | Condition 4 | Condition 5 | Condition 6 |
| SOR | EOR | SOR-PSA DOWN | EOR-PSA DOWN | Start-Up(LPG) | Start-Up(Natural gas) | |
| H2O | 0.04 | 0.03 | 0.01 | 0.01 | 0 | 0 |
| H2 | 41.47 | 23.67 | 88.13 | 75.57 | 0 | 0 |
| N2 | 3.18 | 4.29 | 0.68 | 1.37 | 0 | 0.2 |
| CO | 10.96 | 6.99 | 2.34 | 2.24 | 0 | 0 |
| CO2 | 1.18 | 1.03 | 0.32 | 0.33 | 0 | 0 |
| CH4 | 21.37 | 37.01 | 3.98 | 11.84 | 0 | 91.53 |
| C2H2 | 0 | 0 | 0 | 0 | 0 | 0 |
| C2H4 | 0.99 | 7.42 | 0.21 | 2.37 | 0 | 0 |
| C2H6 | 1.31 | 7.26 | 0.24 | 2.32 | 0 | 6.38 |
| C3H6 | 10.14 | 5.76 | 2.17 | 1.84 | 1.04 | 0 |
| C3H8 | 7.8 | 4.45 | 1.66 | 1.42 | 35.79 | 1.39 |
| Isobutane | 0.82 | 1.52 | 0.17 | 0.49 | 0.03 | 0.2 |
| 2-methylpropene | 0.42 | 0.57 | 0.09 | 0.18 | 62.5 | 0 |
| 1-Butene | 0.42 | 0 | 0 | 0.02 | 0.29 | |
| Butane | 0.01 | 0 | 0 | 0 | ||
| C5H12 | 0 | 0 | 0 | 0.59 | 0.02 | |
| Total, mol% | 100 | 100 | 100 | 100 | 100 | 100 |
| NOx guarantee value (mg/Nm) | <80 | <80 | <80 | <80 | <150 | <80 |
| CO guarantee value (mg/Nm) | <50 | <50 | <50 | <50 | <50 | <50 |
| Guaranteed value of particulate matter (mg/Nm) | <20 | <20 | <20 | <20 | <20 | <20 |
| SO2 guarantee value (mg/Nm) | <30 | <30 | <30 | <30 | <30 | <30 |
2. Distinguished Company Qualifications
1) Zhongding's Pioneering Green Heating Furnace 95+ TechnologyZhongding 95+ Suite: A Technological Marvel
a. Achieving remarkable thermal efficiency, elevating the heating furnace's performance to exceed 95% efficiency;
b. Achieving ultra-low emissions, with impressively minimized levels of NOx and Coe;
c. Drastically reducing flue gas temperatures to below 80 ºC;
d. Embracing carbon neutrality and peak carbon emissions principles to further our environmental commitment;
2) Innovative Flue Gas Waste Heat Recovery Technology
Four Pioneering Advantages:
a. Exceptionally versatile applicability, making it adaptable to a wide range of scenarios;
b. Exceptional heat exchange efficiency, boosting the thermal efficiency of heating furnaces by an impressive 3%;
c. Featuring low exhaust temperatures, resistance to dew point corrosion, and minimal pressure drop, ensuring longevity and reliability;
d. No scaling or dust accumulation, complemented by variable frequency regulation and straightforward maintenance, guaranteeing hassle-free operations.
1. We are committed to ensuring that the quality of the products we supply fully complies with all design, construction, and usage specifications, guaranteeing excellence and reliability;
2. Our highly skilled technical team will be dispatched to provide complimentary on-site guidance, expertly addressing any issues that may arise during the installation and initial operation of the equipment. This service continues until the trial operation is successful, with a robust quality assurance period extending 12 months from the equipment's commissioning date. Should any manufacturing quality concerns emerge during this period, we pledge to offer free repairs or replacements. For issues stemming from improper use by the buyer, we offer comprehensive paid service solutions.
3. We are dedicated to delivering exceptional on-site services throughout the installation phase of our products, ensuring rigorous supervision of the installation quality to achieve optimal results.
4. Throughout the warranty period, should any manufacturing quality issues be detected during equipment operation, we commit to responding within 8 hours of receiving the buyer's communication. Our team will be on-site within 24 hours (within China) to resolve the issue at no cost until it is fully resolved. For international customers, we will initiate remote support within 24 hours, striving to resolve the issue. If further intervention is needed, we will promptly dispatch a dedicated specialist abroad to ensure a swift and thorough resolution.
5. We take full responsibility for the process guarantee, diligently working to resolve any operational performance deviations during the warranty period. Our approach includes comprehensive data collection, problem identification, detailed analysis, and necessary adjustments to meet the defined process performance parameters.
Q1: Why is the price range of your product so wide?
A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.
Q2: What products does your company mainly produce?
A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.
Q3: What are your product advantages?
A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.
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