Versatile Burner for Heat Furnace with Low Emission Technology

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.51
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Experience the next level in environmentally conscious heating with our Industrial Ultra Low Emission Burner. Designed for those who prioritize sustainability, this cutting-edge burner ensures that your heating solutions are not only highly efficient but also gentle on our planet.

Product Description

Introducing our groundbreaking high-efficiency, energy-saving burner: the pinnacle of ultra-clean technology. This burner epitomizes the future with its remarkably low nitrogen oxide emissions. Built upon cutting-edge principles, it revolutionizes the combustion technology and systems in industrial and heating furnaces. By incorporating a sophisticated suite of features, including staged combustion, multiple combustion phases, optimized oxide supply, and the innovative flame plasticity of braze bricks, our burner ensures unparalleled performance. Additionally, with advanced flue gas reflux and ultra-adiabatic combustion capabilities, it strategically lowers the flame center temperature or local high temperatures, achieving impressive ultra-low NOx emissions. Experience the next level of efficiency and environmental responsibility with our Versatile Burner.

Detailed Photos

Product Parameters

1. Intricate Details and Precision Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Advanced Technical Parameters of the Versatile Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Distinguished Ultra Low NOx Burner Characteristics

1) Ingenious fuel dispersion in space for supply, significantly diminishing the flame's central temperature;
2) Ensures a stable flame by blending with secondary gas, promoting thorough combustion for exceptional efficiency;
3) The flue gas embarks on a transformative heat exchange, transferring energy to the gas and combustion air-elevating inlet temperature intensifies combustion efficiency;
4) Masterful manipulation of the brazier brick shape affects fluid flow, skillfully altering the spreading flame's configuration;
5) By dynamically adjusting the fuel supply on the ring according to specific principles, a swirling flame is achieved, skillfully preventing furnace flame erosion.

4. Rigorous Smoke Assurance Indicators

Oxygen content meticulously maintained in flue gas (O2): 3% (mol dry basis)
NOx concentration precisely controlled: 50mg/Nm ³;
CO concentration adeptly managed: 40mg/Nm ³;
Particulate matter impeccably limited: ≤ 20mg/Nm ³;
Unburned hydrocarbons stringently controlled: ≤ 20mg/Nm ³

Our Advantages

1. Robust Company Strength

Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands tall with a robust registered capital of 46 million RMB and an expansive production facility sprawling across 12,000 square meters. As a beacon of innovation, we excel in the R&D, design, and manufacturing of auxiliary equipment, including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and a myriad of furnace accessories. Boasting an impressive annual production capacity, we deliver 5,000 sets of burners, 100 rotary air preheaters, and 100 heating furnaces, including aluminum melting variants, driving our annual sales to a remarkable 200 million RMB. Our intellectual arsenal comprises 1 software copyright, 12 invention patents, and an impressive collection of over 120 utility model patents. Actively engaging in industry-academia collaboration, we have forged strategic alliances with prestigious institutions like Beijing University of Science and Technology and China University of Petroleum. Our relentless pursuit of excellence has earned us the esteemed titles of "Specialized, Refined, Unique and New" Demonstration Enterprise and "National Specialized, Refined, Unique and New Small Giant Enterprise."

2. Esteemed Company Qualifications

3. Superior Product Advantages

1) Zhongding's Revolutionary Green Heating Furnace with 95+ Technology
Zhongding 95+ Technological Mastery

a. Elevating thermal efficiency beyond 95%, setting new benchmarks in heating technology;
b. Unparalleled ultra-low NOx and CO emissions, leading the way in eco-friendly innovation;
c. Remarkably reducing flue gas temperature to below 80 ºC for optimal performance;
d. Championing carbon neutrality and peak carbon emissions with groundbreaking precision;

2) Cutting-Edge Flue Gas Waste Heat Recovery Technology

Four Standout Advantages:

a. Broad applicability across various applications;
b. Exceptional heat exchange efficiency, enhancing thermal efficiency of heating furnaces by an additional 3%;
c. Achieves low exhaust temperature, boasts resilience against dew point corrosion, and maintains minimal pressure drop;
d. Designed for no scaling or dust accumulation, offers variable frequency regulation, and ensures effortless maintenance.

After Sales Service

1. We pledge to uphold strict quality standards, ensuring our products not only meet but exceed the design, construction, and usage requirements.

2. Our commitment involves dispatching highly skilled technical personnel to offer complimentary on-site guidance. They will address any issues encountered during the installation and trial operation phases. This support extends for a generous 12-month period from the commissioning date. Should any manufacturing quality concerns arise within this time, we guarantee free repairs or replacements. Alternatively, if problems stem from improper usage by the buyer, we are equipped to provide professional paid services to rectify the situation.

3. We deliver comprehensive on-site support throughout the installation of our products, ensuring installation quality is meticulously supervised and maintained.

4. Under the warranty's protection, if any manufacturing quality issues emerge during equipment operation, we promise a rapid response: within 8 hours of receiving notification from the buyer, our team will react. For domestic clients, we ensure to be on-site within 24 hours to resolve any issues at no extra cost. For our esteemed international clients, we initiate remote support within 24 hours and, if necessary, dispatch a dedicated specialist overseas to provide assistance until the matter is completely resolved.

5. We wholeheartedly embrace the responsibility for ensuring the process guarantee. Should performance deviate during the warranty, our team will diligently gather essential data, diagnose the issue, perform detailed analysis, and implement modifications to achieve the desired process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.