Industrial Low Emission Gas Burner for Efficient Heat Treatment Solutions

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.52
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Experience unparalleled energy efficiency with our Industrial Ultra Low Emission Burner, meticulously engineered to provide environmentally friendly heating solutions that significantly reduce harmful emissions while delivering exceptional performance. Upgrade your heating infrastructure with our cutting-edge technology that not only meets but exceeds industry standards for eco-conscious operations. Elevate your commitment to sustainability and operational excellence with our state-of-the-art burner solution.

Product Description

Introducing the state-of-the-art Industrial Low Emission Gas Burner, masterfully crafted for unparalleled heat treatment solutions. Our high-efficiency, energy-saving marvel is engineered with ultra-clean technology to deliver exceptionally low nitrogen oxide emissions. This groundbreaking burner leverages an advanced array of technical principles to optimize combustion in both industrial and heating furnaces. By seamlessly integrating techniques such as staged and multiple combustion, innovative oxide supply, and the remarkable flame plasticity of braze bricks, we ensure a dramatic reduction in the flame center and local high temperatures. Additionally, with the incorporation of flue gas reflux and ultra-adiabatic combustion methods, our burner achieves remarkably low NOx emissions. Experience the next level of eco-friendly, efficient thermal technology with our cutting-edge solution.

Detailed Photos

Product Parameters

1. In-depth Details and Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Comprehensive Technical Parameters of the Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Outstanding Features of Ultra Low NOx Burner

1) Expertly disperse the fuel within the space for supply, significantly lowering the central flame temperature.
2) Ensure a stable flame that, when mixed with secondary gas, leads to further and complete combustion.
3) Through flue gas heat exchange, heat is transferred to the gas and combustion air, optimizing combustion with increased inlet temperatures.
4) Influencing the fluid flow, the brazier brick shape plays a pivotal role in flame spreading dynamics.
5) By methodically switching the fuel supply on the ring, a swirling flame is crafted to prevent the erosion of the furnace flame.

4. Smoke Assurance Indicators

Oxygen content in flue gas (O2): 3% (mol dry basis)
NOx concentration: 50mg/Nm ³;
CO concentration: 40mg/Nm ³;
Particulate matter: ≤ 20mg/Nm ³;
Unburned hydrocarbons: ≤ 20mg/Nm ³

Our Advantages

1. Unparalleled Company Strength

Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. boasts an impressive registered capital of 46 million RMB and an expansive production facility spanning 12,000 square meters. Our core expertise lies in the R&D, design, and manufacturing of essential auxiliary equipment including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and other furnace accessories. Demonstrating robust production capabilities, we annually produce 5,000 burners, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces. Our commitment to excellence has propelled us to achieve an average annual sales revenue of 200 million RMB. Our intellectual property portfolio is notable, featuring 1 software copyright, 12 groundbreaking invention patents, and over 120 utility model patents. By engaging in extensive industry-academia collaborations with esteemed universities like Beijing University of Science and Technology and China University of Petroleum, we continuously innovate. Our accolades include prestigious titles such as 'Specialized, Refined, Unique, and New' Demonstration Enterprise and 'National Specialized, Refined, Unique, and New Small Giant Enterprise'.

2. Esteemed Company Qualifications

3. Exceptional Product Advantages

1) Zhongding's Innovative Green Heating Furnace 95+ Technology
Zhongding's 95+ Comprehensive Technological Edge

a. Dramatically increases heating furnace thermal efficiency to over 95%, setting new standards.
b. Offers ultra-low NOx and CO emissions, aligning with stringent environmental regulations.
c. Achieves flue gas temperatures dropping below a remarkable 80 ºC.
d. Embraces the ethos of carbon neutrality and peak carbon emissions, leading sustainable innovation.

2) Cutting-edge Flue Gas Waste Heat Recovery Technology

Distinguished by Four Main Advantages:

a. Unmatched wide applicability across industries.
b. High heat exchange efficiency, boosting heating furnace thermal efficiency by 3%.
c. Low exhaust temperatures, excellent resistance to dew point corrosion, and minimal pressure drop.
d. Eliminates scaling or dust accumulation; features variable frequency regulation and straightforward maintenance.

After Sales Service

1. We are committed to ensuring that the quality of our products aligns perfectly with design, construction, and usage specifications;

2. Our experienced technical team will provide complimentary on-site guidance, addressing any issues during equipment installation and trial operation. This support continues through the 12-month quality assurance period, beginning at equipment commissioning. Should any manufacturing issues arise during this period, we offer free repair or replacement. For issues due to improper use, we provide additional paid support.

3. We promise superior on-site service during the product installation phase to ensure excellent installation quality.

4. During the warranty, if any manufacturing defects are detected, we commit to responding within 8 hours upon notification from the buyer. For domestic customers, our team will arrive on-site within 24 hours to address and resolve issues at no cost. For international clients, we initiate remote support within 24 hours, and if necessary, dispatch a specialist to resolve any persisting issues promptly.

5. We assume responsibility for ensuring process guarantees. If operational performance deviates during the warranty, our team will diligently gather essential data, diagnose issues, perform in-depth analysis, and implement necessary adjustments to align with performance standards.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.