Eco-Friendly Low Emission Burner for Heat Treatment Applications

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.53
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing our Industrial Ultra Low Emission Burner, the epitome of environmentally friendly heating solutions. Experience unparalleled performance in heat treatment applications with a design that prioritizes sustainability and efficiency, ensuring minimal environmental impact without compromising on power or reliability.

Product Description

Introducing our cutting-edge innovation, the Eco-Friendly Low Emission Burner for Heat Treatment Applications. This high-efficiency, energy-saving marvel stands at the forefront of ultra-clean technology, boasting exceptionally low nitrogen oxide emissions. By ingeniously optimizing combustion technology and systems in industrial and heating furnaces, we have revolutionized the way energy is harnessed. Our burner achieves this through a sophisticated combination of advanced techniques, such as staged combustion, multiple combustion modalities, and precise oxide supply. Furthermore, the integration of flame plasticity with braze bricks, strategic flue gas reflux, and ultra-adiabatic combustion contributes to remarkably lowering the flame center temperature or any localized high temperatures. The result is an extraordinary reduction in NOx emissions, setting new benchmarks for environmental responsibility and operational efficiency.

Detailed Photos

Product Parameters

1. Intricate Details and Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Comprehensive Technical Parameters of the Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Exceptional Ultra-Low NOx Burner Characteristics

1) Fuel is meticulously dispersed in space, ensuring a significant reduction in the central flame temperature, enhancing efficiency;
2) Offers a stable flame that seamlessly mixes with secondary gas, ensuring further combustion and promoting complete energy utilization for maximum performance;
3) Innovative heat exchange process allows flue gas to efficiently transfer heat to gas and combustion air, and a rising inlet temperature dramatically boosts combustion efficiency;
4) The design of the brazier brick significantly influences fluid flow, allowing strategic intervention to shape the spreading flame optimally;
5) By methodically adjusting the fuel supply along the ring using specific guidelines, a swirling flame is produced, effectively preventing furnace flame erosion and ensuring longevity.

4. Assurance of Smoke Emission Indicators

Oxygen content in flue gas (O2): maintained at an optimal 3% (mol dry basis) for efficient combustion;
NOx concentration: precisely controlled at 50mg/Nm³ to meet environmental standards.;
CO concentration: diligently kept at 40mg/Nm³, ensuring clean emissions;;
Particulate matter: maintained at ≤ 20mg/Nm³, showcasing our commitment to air purity;
Unburned hydrocarbons: expertly controlled at ≤ 20mg/Nm³, highlighting our dedication to environmental stewardship.

Our Advantages

1. Unrivaled Company Strength

Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. boasts a formidable presence with a registered capital of 46 million RMB. Our expansive 12,000-square-meter production facility is the bedrock of innovation and excellence. Specializing in the R&D, design, and manufacture of quintessential auxiliary equipment including petrochemical heating furnaces, industrial furnaces, and cutting-edge burners, as well as regenerative air preheaters and essential furnace accessories, we are pivotal in driving industrial advancements. Our production prowess is evidenced by an annual output of 5,000 burner units, 100 rotary air preheaters, and 100 heating furnaces plus aluminum melting furnaces, culminating in an impressive yearly sales revenue of 200 million RMB. We are the proud holders of 1 esteemed software copyright, 12 prestigious invention patents, and over 120 utility model patents, underscoring our commitment to innovation. Through extensive industry-academia collaborations, we have forged strong partnerships with leading institutions such as Beijing University of Science and Technology and China University of Petroleum. Our dedication to excellence has been recognized with accolades such as 'Specialized, Refined, Unique and New' Demonstration Enterprise and the distinguished title of 'National Specialized, Refined, Unique and New Small Giant Enterprise.'

2. Comprehensive Company Qualifications

3. Exceptional Product Advantages

1) Zhongding Green Heating Furnace: Mastering 95+ Technology
The Advantageous Edge of Zhongding 95+ Technology Suite

a. Elevating thermal efficiency to a remarkable 95%, our heating furnaces stand as paragons of energy efficacy;
b. Achieving ultra-low NOx and Coe emissions, we are pioneers in environmentally friendly technologies;
c. Our innovative designs ensure flue gas temperatures drop below 80 ºC for optimal performance;
d. We champion the cause of carbon neutrality and peak carbon emissions, embodying sustainability.

2) Advanced Flue Gas Waste Heat Recovery Technology

Positioned at the forefront with four outstanding advantages:

a. Broad application scope, ensuring versatility across diverse settings;
b. Exceptional heat exchange efficiency boosts the thermal efficiency of heating furnaces by an additional 3%;
c. Designed to withstand low exhaust temperatures, resist dew point corrosion, and maintain low pressure drop;
d. Free from scaling or dust accumulation, offering variable frequency regulation and straightforward maintenance.

After Sales Service

1. We guarantee that all products provided are crafted with precision, ensuring they meet stringent design, construction, and functional standards.

2. Our expert technical team is on standby to deliver complimentary on-site guidance, addressing any issues that arise during installation and the trial operation phase. This service extends throughout a comprehensive 12-month quality assurance period from the date of commissioning. Should any manufacturing defects surface during this time, we commit to free repair or replacement. Additionally, we offer paid services for any issues caused by the buyer's misuse.

3. During the installation phase, we pledge to provide on-site support, ensuring meticulous oversight of the installation quality to uphold our high standards.

4. If any manufacturing defects emerge during the warranty period, we will respond within 8 hours of receiving communication from the buyer. For domestic clients, we guarantee a site visit within 24 hours to resolve the issue at no cost. For our international clientele, remote assistance begins within 24 hours. If remote solutions are insufficient, we will arrange for a dedicated specialist to travel abroad promptly to ensure the matter is resolved efficiently.

5. We accept full responsibility for maintaining the process guarantee. Should there be any discrepancies in operational performance during the warranty period, we will diligently collect relevant data, diagnose the issue, conduct thorough analyses, and implement necessary modifications to ensure compliance with process performance standards.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.