Premium Ultra Low Nox Burners for Efficient Industrial Heating Needs

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYNQ-DP 0.12
• Type: Ultra Low Nox Burner
• Certification: ISO
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Experience the unparalleled efficiency of our Made in China Premium Ultra Low Nox Industrial Burners, specifically engineered for optimal performance in both atmospheric and vacuum furnaces. These burners stand at the forefront of industrial heating innovation, ensuring exceptional energy savings while significantly reducing emissions. Perfectly designed for industries seeking superior heating solutions that are both eco-conscious and cost-effective, our burners promise unmatched reliability and longevity in demanding furnace applications.

Product Description

Introducing our remarkable Premium Ultra Low Nox Burners, designed for those who seek superior efficiency in industrial heating applications. These burners embody cutting-edge energy-saving technology blended with ultra-clean operation capabilities, ensuring drastically minimized nitrogen oxide emissions. Our innovative approach revolves around the strategic enhancement of combustion processes tailored for industrial and heating furnaces. With an ingenious blend of staged combustion, multi-phase combustion techniques, optimized oxide supply, and the incorporation of flame plasticity through braze bricks, we have revolutionized the way heat is generated and managed. Furthermore, our burners utilize flue gas reflux and the pioneering ultra adiabatic combustion methods to significantly lower the flame's core temperature and mitigate any local temperature spikes, achieving unparalleled ultra-low NOx emissions. This is industrial heating at its best, combining environmental stewardship with powerful performance.

Detailed Photos

Product Parameters

1. Comprehensive Details and Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Advanced Technical Parameters of Our State-of-the-Art Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Defining Characteristics of Our Cutting-Edge Ultra Low NOx Burners

1) Expertly disperses fuel spatially, effectively mitigating the central flame temperature for optimal performance.
2) Ensures a stable, robust flame, incorporating secondary gas for enhanced combustion, ensuring thorough and efficient energy use.
3) The innovative flue gas undergoes a sophisticated heat exchange process, transferring energy to both the gas and combustion air, significantly enhancing combustion efficiency as the inlet temperature rises.
4) The carefully engineered shape of the brazier brick influences fluid dynamics, skillfully managing the shape and spread of the flame for superior control.
5) Our precise fuel supply switching methods create a swirling flame, reducing the risk of flame erosion inside the furnace for enhanced durability.

4. Smoke Assurance Indicators: Ensuring Clean and Efficient Operations

Maintain optimal oxygen levels in flue gas (O2): 3% (mol dry basis), for cleaner emissions.
Achieve impressively low NOx concentration: 50mg/Nm³, setting a standard in eco-friendly operations.;
Keep CO concentration remarkably low: 40mg/Nm³, ensuring safety and compliance.;
Particulate matter kept to a minimal: ≤ 20mg/Nm³; for a cleaner environment.
Unburned hydrocarbons tightly controlled: ≤ 20mg/Nm³, promoting efficient fuel use and reducing emissions.

Our Advantages

1. Company Strength

Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a beacon of innovation with a robust registered capital of 46 million RMB. Encompassing a sprawling 12,000 square meters, our production plant is dedicated to the pioneering R&D, design, and manufacture of essential auxiliary equipment including petrochemical heating furnaces, state-of-the-art industrial furnaces, high-efficiency burners, regenerative air preheaters, and comprehensive furnace accessories. With an impressive annual production capacity of 5,000 burners, 100 rotary air preheaters, and another 100 heating furnaces along with aluminum melting furnaces, we achieve an average yearly revenue of 200 million RMB. Our intellectual property portfolio boasts 1 software copyright, 12 invention patents, and a remarkable 120 utility model patents. We pride ourselves on our strong industry-academia collaborations, partnering with prestigious institutions like Beijing University of Science and Technology and China University of Petroleum. Our excellence has been recognized with prestigious accolades such as "Specialized, Refined, Unique and New Demonstration Enterprise" and "National Specialized, Refined, Unique and New Small Giant Enterprise."

2. Company Qualifications

3. Product Advantages

1) Zhongding Green Heating Furnace 95+ Technology
Embrace the unparalleled efficiency of Zhongding's 95+ technology suite:

a. Experience breakthrough thermal efficiency as our heating furnaces surpass 95%.
b. Revel in our ultra-low NOx and CO emissions, setting new standards for environmental responsibility.
c. Enjoy reduced flue gas emissions with temperatures dropping below 80 ºC, ensuring optimal performance.
d. Align with global sustainability goals by implementing carbon neutrality and peak carbon emissions concepts.

2) Flue Gas Waste Heat Recovery Technology

Explore the four major advantages that set our technology apart:

a. Unmatched wide applicability across various industrial needs.
b. Exceptional heat exchange efficiency, enhancing the thermal efficiency of heating furnaces by an additional 3%.
c. Low exhaust temperatures, resilience to dew point corrosion, and minimal pressure drop ensure longevity and reliability.
d. Benefit from no scaling or dust accumulation, along with variable frequency regulation and effortless maintenance.

After Sales Service

1. We are committed to ensuring that the quality of our supplied products not only meets but exceeds the design, construction, and usage requirements that our clients expect and deserve.

2. Our dedicated team of seasoned technical experts will be dispatched to provide complimentary on-site guidance, resolving any issues that may arise during the installation and trial operation of your equipment. Our commitment extends through the trial operation and includes a robust quality assurance period of 12 months from the date of equipment commissioning. Should any manufacturing quality issues emerge during this period, we pledge to carry out repairs or replacements at no cost to you. In the event of complications arising from improper use, we are available to offer additional services for a fee.

3. We are devoted to delivering on-site services during the installation of your products, ensuring high standards of supervision to uphold the quality of installation.

4. During the warranty period, if any manufacturing quality issues are detected during the equipment's operation, we promise a swift response within 8 hours of receiving your notice via letter or telegram. Our team will be on-site within 24 hours (within China) to provide a complimentary resolution to the issue until it is fully rectified. For our valued international customers, we will launch remote support within 24 hours to address the issue. If remote solutions are insufficient, we will arrange for a dedicated expert to travel abroad promptly, ensuring the problem is resolved to your satisfaction.

5. We will uphold our obligation to guarantee the relevant process performance. In the event of any deviations during the warranty period, our team will diligently gather necessary data, accurately pinpoint the issue, conduct thorough analyses, and implement the required modifications to ensure compliance with the designated process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.