Reliable Gas Burner with Oven for Vacuum Furnace Applications

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Reliable Gas Burner with Oven for Vacuum Furnace Applications
  • Reliable Gas Burner with Oven for Vacuum Furnace Applications
  • Reliable Gas Burner with Oven for Vacuum Furnace Applications
  • Reliable Gas Burner with Oven for Vacuum Furnace Applications
  • Reliable Gas Burner with Oven for Vacuum Furnace Applications
  • Reliable Gas Burner with Oven for Vacuum Furnace Applications
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYNQ-DP0.14
Type
Ultra Low Nox Burner
Certification
ISO
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing our expertly crafted, Made in China Efficient Ultra Low NOx Industrial Burners, meticulously designed for both Atmospheric and Vacuum Furnaces. These innovative burners are engineered to deliver superior performance while minimizing emissions, underscoring our commitment to eco-friendly technology. Ideal for industries that demand reliability and efficiency, our burners ensure consistent, high-quality thermal operations, making them a perfect fit for your atmospheric or vacuum furnace applications.
Product Description

Introducing our cutting-edge high-efficiency energy-saving burner, designed to achieve ultra-clean technology with impressively low nitrogen oxide emissions. Rooted in advanced combustion technology principles, our burner optimizes the systems of industrial and heating furnaces. By harnessing innovative techniques such as staged and multiple combustion, precise oxide supply, and braze brick flame plasticity, we ensure superior performance. The incorporation of flue gas reflux and ultra-adiabatic combustion further refines the process, effectively minimizing the flame center temperature and reducing local hotspots. This results in exceptionally low NOx emissions, setting a new standard for environmentally friendly furnace operations.

Detailed Photos

Reliable Gas Burner with Oven for Vacuum Furnace ApplicationsReliable Gas Burner with Oven for Vacuum Furnace Applications

Product Parameters
1. Details and Specifications of Burner Internals: Explore the intricate details and precise specifications that provide the foundation of our cutting-edge burner technology.
 
Dehydration heating furnace
No. Burner data Burner parameters
1 Single burner heat generation (design/normal/minimum) MW 2.28/1.51/0.46
2 Fuel gas pipeline network pressure (MPa) 0.05~0.2
3 Fuel gas Refer to the fuel gas data sheet
4 Excess air coefficient % ≤1.15
5 Ventilation form force-ventilate
6 Flame shape round
7 Installation position furnace bottom

2. Technical Parameters of Burner: Delve into the technical prowess of our burner, designed for efficiency and reliability in every application.
 
Composition, mol% Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
SOR EOR SOR-PSA DOWN EOR-PSA DOWN Start-Up(LPG) Start-Up(Natural gas)
H2O 0.04 0.03 0.01 0.01 0 0
H2 41.47 23.67 88.13 75.57 0 0
N2 3.18 4.29 0.68 1.37 0 0.2
CO 10.96 6.99 2.34 2.24 0 0
CO2 1.18 1.03 0.32 0.33 0 0
CH4 21.37 37.01 3.98 11.84 0 91.53
C2H2 0 0 0 0 0 0
C2H4 0.99 7.42 0.21 2.37 0 0
C2H6 1.31 7.26 0.24 2.32 0 6.38
C3H6 10.14 5.76 2.17 1.84 1.04 0
C3H8 7.8 4.45 1.66 1.42 35.79 1.39
Isobutane 0.82 1.52 0.17 0.49 0.03 0.2
2-methylpropene 0.42 0.57 0.09 0.18 62.5 0
1-Butene 0.42 0 0   0.02 0.29
Butane 0.01 0 0     0
C5H12 0 0 0   0.59 0.02
Total, mol% 100 100 100 100 100 100
NOx guarantee value (mg/Nm) <80 <80 <80 <80 <150 <80
CO guarantee value (mg/Nm) <50 <50 <50 <50 <50 <50
Guaranteed value of particulate matter (mg/Nm) <20 <20 <20 <20 <20 <20
SO2 guarantee value (mg/Nm) <30 <30 <30 <30 <30 <30

3. Ultra-Low NOx Burner Characteristics: Discover the eco-friendly features of our ultra-low NOx burner, engineered to minimize emissions without compromising performance.

1) An innovative approach disperses the fuel spatially, effectively cooling the flame's core temperature, enhancing efficiency while conserving resources.
2) Experience a stable, consistent flame, expertly mixed with secondary gas to ensure thorough, complete combustion for optimal energy use.
3) Our flue gas undergoes sophisticated heat exchange, elevating the inlet temperature to boost combustion efficiency, ensuring maximum heat transfer.
4) The strategic design of the brazier brick influences fluid dynamics, allowing precise control over the flame's shape and spread for targeted results.
5) Achieve a swirling flame by dynamically switching the fuel supply in a calibrated manner, effectively preventing furnace flame erosion for enhanced durability.

4. Smoke Assurance Indicators: Our commitment to environmental responsibility is reflected through stringent smoke assurance indicators.

Oxygen Content in Flue Gas (O2): 3% (mol dry basis) - Ensuring optimal combustion efficiency with minimal oxygen wastage.
NOx Concentration: 50mg/Nm³ - Maintaining low emissions to protect the environment while delivering robust performance.;
CO Concentration: 40mg/Nm³ - Our precise control reduces carbon monoxide emissions for a cleaner, safer operation.;
Particulate Matter: ≤ 20mg/Nm³; - Minimizing particulate emissions to nearly undetectable levels, promoting a cleaner atmosphere.
Unburned Hydrocarbons: ≤ 20mg/Nm³ - Achieving excellence in reducing residual hydrocarbons for superior environmental performance.
Our Advantages
1. Unmatched Company Strength
Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. shines brightly in the industry with a formidable registered capital of 46 million RMB. Spanning an impressive 12,000 square meters, our state-of-the-art production facility stands as a testament to our dedication to excellence. Specializing in cutting-edge R&D, design, and manufacturing, we offer an array of auxiliary equipment including petrochemical heating furnaces, industrial furnaces, burners, and regenerative air preheaters, complete with essential furnace accessories. Our annual production prowess is remarkable, boasting 5,000 burner sets, 100 rotary air preheaters, and 100 heating furnaces alongside aluminum melting furnaces. With an average annual sales revenue soaring to 200 million RMB, our accolades include 1 software copyright, 12 groundbreaking invention patents, and a staggering 120+ utility model patents. We proudly collaborate with prestigious institutions such as Beijing University of Science and Technology and China University of Petroleum, ensuring our innovations are at the forefront of the industry. Our accolades grace us with the titles of "Specialized, Refined, Unique and New" Demonstration Enterprise, and "National Specialized, Refined, Unique and New Small Giant Enterprise," underscoring our impact and innovation.
Reliable Gas Burner with Oven for Vacuum Furnace Applications


2. Prestigious Company Qualifications

Reliable Gas Burner with Oven for Vacuum Furnace ApplicationsReliable Gas Burner with Oven for Vacuum Furnace ApplicationsReliable Gas Burner with Oven for Vacuum Furnace Applications

3. Superior Product Advantages

1) Revolutionary Zhongding Green Heating Furnace 95+ Technology
Reliable Gas Burner with Oven for Vacuum Furnace ApplicationsUnleashing the Power of Zhongding 95+ Technology

a. Experience unrivaled thermal efficiency with our heating furnace exceeding 95%;
b. Benefit from ultra-low NOx and Coe emissions, protecting our planet;
c. Flue gas emissions are impressively reduced to below 80 ºC;
d. Align with our vision of carbon neutrality and peak carbon emissions for a sustainable future;

2) Cutting-Edge Flue Gas Waste Heat Recovery Technology

Discover Four Core Advantages:

a. Versatile applicability across various applications;
b. Exceptional heat exchange efficiency that enhances the thermal efficiency of the heating furnace by 3%;
c. Boast low exhaust temperature with resistance to dew point corrosion and an impressive low pressure drop;
d. Benefit from no scaling or dust accumulation, combined with variable frequency regulation for simplified maintenance.

After Sales Service

1. Rest assured, the quality of our supplied products is guaranteed to meet and exceed the design, construction, and usage requirements; providing you with an exceptional experience.

2. We prioritize your satisfaction by dispatching experienced technical personnel to deliver complimentary on-site guidance, addressing any concerns during installation and trial operation. Enjoy peace of mind with a comprehensive 12-month quality assurance period from the date of equipment commissioning. Should any manufacturing quality issues arise within this period, we commit to offering free repairs or replacements. Additionally, if any issues stem from improper use, we extend our support with optional paid services.

3. Our dedicated team ensures excellence by providing on-site services during the installation of our products, vigilantly overseeing the quality of the installation process.

4. During the warranty period, should any manufacturing quality issues be detected while operating the equipment, our swift response ensures we address concerns within 8 hours of receiving your communication. In China, we'll be on-site within 24 hours to resolve the matter free of charge. For our valued international customers, we initiate remote assistance within 24 hours, and if required, promptly dispatch a specialist abroad to provide unwavering support until resolution.

5. We take full responsibility for ensuring the process guarantee is upheld. Should deviations in operational performance occur during the warranty period, our commitment is to diligently gather data, pinpoint issues, conduct thorough analysis, and implement essential modifications to achieve the desired process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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