Custom Production Ultra Low Nox Burners for Atmospheric Furnaces

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Custom Production Ultra Low Nox Burners for Atmospheric Furnaces
  • Custom Production Ultra Low Nox Burners for Atmospheric Furnaces
  • Custom Production Ultra Low Nox Burners for Atmospheric Furnaces
  • Custom Production Ultra Low Nox Burners for Atmospheric Furnaces
  • Custom Production Ultra Low Nox Burners for Atmospheric Furnaces
  • Custom Production Ultra Low Nox Burners for Atmospheric Furnaces
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYNQ-DP0.13
Type
Ultra Low Nox Burner
Certification
ISO
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Proudly Made in China, introducing the highly efficient and expertly engineered Ultra Low NOx Industrial Burners, specifically tailored for Atmospheric and Vacuum Furnaces. These groundbreaking burners are designed to revolutionize your operational efficiency, offering unparalleled performance and reliability. Experience the cutting-edge technology that sets new industry standards in fuel-burning solutions, ensuring optimal combustion and minimal emissions. Discover the future of industrial heating with our Ultra Low NOx Burners, where innovation meets environmental consciousness.
Product Description

Introducing our cutting-edge technology: the Custom Production Ultra Low Nox Burners for Atmospheric Furnaces, crafted by Hunan Zhongding Thermal Technology Co., Ltd. These high-efficiency, energy-saving marvels showcase ultra-clean technology, specifically engineered to minimize nitrogen oxide emissions to unprecedented low levels. Our burners are developed from a sophisticated technical foundation that optimizes both the combustion process and the combustion system of industrial and heating furnaces. Employing a synergy of advanced strategies such as staged and multi-stage combustion, optimized oxide supply, and innovative flame plasticity with braze bricks, we dramatically reduce the flame center temperature and mitigate local high temperatures. Together with techniques like flue gas reflux and ultra-adiabatic combustion, our burners achieve breakthrough ultra-low NOx emissions, setting new standards in eco-friendly industrial solutions.

Detailed Photos

Custom Production Ultra Low Nox Burners for Atmospheric FurnacesCustom Production Ultra Low Nox Burners for Atmospheric Furnaces

Product Parameters
1. Unveiling the Details and Specifications of Burner Internals
 
Dehydration heating furnace
No. Burner data Burner parameters
1 Single burner heat generation (design/normal/minimum) MW 2.28/1.51/0.46
2 Fuel gas pipeline network pressure (MPa) 0.05~0.2
3 Fuel gas Refer to the fuel gas data sheet
4 Excess air coefficient % ≤1.15
5 Ventilation form force-ventilate
6 Flame shape round
7 Installation position furnace bottom

2. Cutting-edge Technical Parameters of the Burner
 
Composition, mol% Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
SOR EOR SOR-PSA DOWN EOR-PSA DOWN Start-Up(LPG) Start-Up(Natural gas)
H2O 0.04 0.03 0.01 0.01 0 0
H2 41.47 23.67 88.13 75.57 0 0
N2 3.18 4.29 0.68 1.37 0 0.2
CO 10.96 6.99 2.34 2.24 0 0
CO2 1.18 1.03 0.32 0.33 0 0
CH4 21.37 37.01 3.98 11.84 0 91.53
C2H2 0 0 0 0 0 0
C2H4 0.99 7.42 0.21 2.37 0 0
C2H6 1.31 7.26 0.24 2.32 0 6.38
C3H6 10.14 5.76 2.17 1.84 1.04 0
C3H8 7.8 4.45 1.66 1.42 35.79 1.39
Isobutane 0.82 1.52 0.17 0.49 0.03 0.2
2-methylpropene 0.42 0.57 0.09 0.18 62.5 0
1-Butene 0.42 0 0   0.02 0.29
Butane 0.01 0 0     0
C5H12 0 0 0   0.59 0.02
Total, mol% 100 100 100 100 100 100
NOx guarantee value (mg/Nm) <80 <80 <80 <80 <150 <80
CO guarantee value (mg/Nm) <50 <50 <50 <50 <50 <50
Guaranteed value of particulate matter (mg/Nm) <20 <20 <20 <20 <20 <20
SO2 guarantee value (mg/Nm) <30 <30 <30 <30 <30 <30

3. Characteristics of the Ultra Low NOx Burner

1) Ingeniously disperses fuel throughout the space to effectively reduce the temperature at the flame's core, ensuring efficiency and safety.
2) Designed for a stable flame, the burner integrates secondary gas for further combustion, fostering an environment of complete combustion for optimal performance.
3) Experience enhanced combustion as the flue gas undergoes a sophisticated heat exchange, transferring precious heat to the gas and combustion air to elevate the inlet temperature.
4) The brazier brick's shape ingeniously intervenes with the fluid flow, artfully influencing the spreading flame's shape for precision and control.
5) Master the art of swirling flames by strategically switching the fuel supply on the ring, following specific rules to prevent furnace flame erosion and maximize burner longevity.

4. Smoke Assurance Indicators

Oxygen Content in Flue Gas (O2): A precise 3% (mol dry basis), perfectly balanced for optimal combustion.
NOx Concentration: An impressively low 50mg/Nm³, showcasing our commitment to environmentally-friendly technology.Ensuring superior air quality.
CO Concentration: A minimal 40mg/Nm³, highlighting our dedication to safety and efficiency.Contributing to a cleaner environment.
Particulate Matter: Kept at a stringent ≤ 20mg/Nm³, underlining our focus on sustainability.
Unburned Hydrocarbons: Restrained to ≤ 20mg/Nm³, demonstrating our commitment to cleaner emissions.
Our Advantages
1. Company Strength
Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a beacon of innovation with a robust registered capital of 46 million RMB. Our expansive 12,000 square meter production facility is a testament to our commitment to excellence in R&D, design, and manufacturing. We specialize in auxiliary equipment for petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and furnace accessories. Our impressive annual production includes 5,000 burner sets, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces, generating an average annual revenue of 200 million RMB. We proudly hold 1 software copyright, 12 invention patents, and over 120 utility model patents. Our dedication to industry-academia collaboration is reflected in our partnerships with prestigious universities like Beijing University of Science and Technology and China University of Petroleum. Since our inception, we have been honored with titles such as 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise'.
Custom Production Ultra Low Nox Burners for Atmospheric Furnaces


2. Company Qualifications

Custom Production Ultra Low Nox Burners for Atmospheric FurnacesCustom Production Ultra Low Nox Burners for Atmospheric FurnacesCustom Production Ultra Low Nox Burners for Atmospheric Furnaces

3. Product Advantages

1) Zhongding Green Heating Furnace 95+ Technology
Custom Production Ultra Low Nox Burners for Atmospheric FurnacesZhongding 95+ Complete Set of Technological Advantages

a. Revolutionizing thermal efficiency, our heating furnaces now exceed 95% efficiency.
b. Leading in environmental stewardship, we ensure ultra-low NOx and CO emissions.
c. Innovative design reduces flue gas temperature to below 80 ºC.
d. Committed to sustainability, we embrace the principles of carbon neutrality and peak carbon emissions.

2) Flue Gas Waste Heat Recovery Technology

Four Major Advantages:

a. Exceptional wide-range applicability.
b. Unmatched heat exchange efficiency boosts thermal efficiency by an additional 3%.
c. Ensures low exhaust temperature, resists dew point corrosion, and maintains minimal pressure drop.
d. Designed for durability with no scaling or dust accumulation, featuring variable frequency regulation and easy maintenance.

After Sales Service

1. We are committed to ensuring that the quality of our supplied products meets all design, construction, and usage expectations with precision and excellence;

2. Our team of seasoned technical experts will be immediately dispatched to provide complimentary on-site guidance, addressing any challenges encountered during equipment installation and initial trials. This support will continue until the trial operation is successfully concluded. We offer a generous quality assurance period of 12 months from the date of equipment commissioning. Should any manufacturing quality issues arise within this period, we will swiftly take responsibility for free repairs or replacements. For any complications stemming from improper usage by the buyer, we are available to offer premium paid services.

3. We guarantee comprehensive on-site support during your product installation process, ensuring that installation quality is meticulously supervised and up to the highest standards.

4. In the event of any manufacturing quality concerns during the warranty period, we pledge to respond within 8 hours upon receiving the buyer's communication, and will arrive on-site within 24 hours (within China) to resolve issues at no charge, ensuring complete resolution. For our esteemed international clients, we will initiate remote assistance within 24 hours to diligently address the issue. If further intervention is needed, we will promptly dispatch a dedicated expert overseas to provide hands-on support until a complete resolution is achieved.

5. We take full responsibility for ensuring that all operational processes meet guaranteed standards. Should any deviations in performance occur during the warranty period, our dedicated team will work tirelessly to gather essential data, diagnose the issue, perform thorough analysis, and implement necessary modifications to ensure compliance with process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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