High-Performance 8-Burner Gas Burners for Wide Use in Industry

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYNQ-DP 0.11
• Type: Ultra Low Nox Burner
• Certification: ISO
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Proudly crafted in China, our state-of-the-art Ultra Low NOx Industrial Burners are designed for unparalleled efficiency in both atmospheric and vacuum furnaces, ensuring top-tier performance and sustainability in every application.

Product Description

Introducing our High-Performance 8-Burner Gas Burners, engineered for excellence in energy efficiency and environmental consciousness. These burners utilize cutting-edge, ultra-clean technology to drastically lower nitrogen oxide emissions, setting a new benchmark in industrial and heating furnace combustion systems. By harnessing advanced techniques such as staged and multi-level combustion, strategic oxide supply, innovative flame modulation with braze bricks, and sophisticated flue gas recirculation, we seamlessly reduce the flame center or localized high temperatures. This ensures premium ultra-low NOx emissions, revolutionizing the way you achieve sustainability.

Detailed Photos

Product Parameters

1. Intricate Details and Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Advanced Technical Parameters of the Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra-Low NOx Burner Characteristics

1) Innovatively disperses fuel within space, significantly minimizing the temperature at the flame's core.
2) Exhibits a stable flame that synergizes with secondary gas to promote further combustion, ensuring thorough fuel utilization.
3) Flue gas undergoes efficient heat exchange, transferring warmth to both gas and combustion air-higher inlet temperatures boost combustion efficiency.
4) The influence of brazier brick design on fluid dynamics can shape and control the appearance of the flame.
5) By strategically modulating the fuel supply around the burner ring, a swirling flame pattern emerges, effectively preventing erosion within the furnace.

4. Smoke Assurance Metrics

Oxygen Content in Flue Gas (O2): 3% (mol dry basis)-ensuring optimal combustion conditions.
NOx Concentration: 50mg/Nm ³-exhibiting exemplary emissions control.;
CO Concentration: 40mg/Nm ³-demonstrating impressive reduction in carbon monoxide emissions.;
Particulate Matter: ≤ 20mg/Nm ³-maintaining minimal particulate emissions.
Unburned Hydrocarbons: ≤ 20mg/Nm ³-ensuring virtually complete combustion and minimal residual hydrocarbons.

Our Advantages

1. Company Strength

Founded in 2007, with a robust registered capital of 46 million RMB, our company boasts an expansive production plant spanning 12,000 square meters. We are synonymous with excellence and specialize in the R&D, design, and manufacturing of auxiliary equipment, including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and furnace accessories. Our impressive annual production capacity reaches 5,000 sets of burners, 100 sets of rotary air preheaters, and 100 sets of various heating and aluminum melting furnaces. This powerhouse production contributes to an average annual sales revenue of 200 million RMB. Our innovation-driven approach is evidenced by 1 software copyright, 12 invention patents, and over 120 utility model patents. We actively engage in industry-academia collaborations, partnering with esteemed institutions such as Beijing University of Science and Technology and China University of Petroleum. Since inception, we have proudly earned titles like 'Specialized, Refined, Unique, and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise'.

2. Company Qualifications

3. Product Advantages

1) Zhongding Green Heating Furnace 95+ Technology
Zhongding's 95+ complete technological advantages are paving the way for groundbreaking thermal efficiency.

a. Exceptional thermal efficiency surpassing 95%, setting new industry standards.
b. Experience ultra-low NOx and CO emissions, championing environmental stewardship.
c. Flue gas temperatures drop below 80 ºC, enhancing energy conservation.
d. Align with global initiatives by implementing carbon neutrality and peak carbon emissions concepts.

2) Flue Gas Waste Heat Recovery Technology

Four Major Advantages:

a. Unmatched wide applicability across diverse industrial scenarios.
b. Remarkably high heat exchange efficiency, elevating the heating furnace's thermal efficiency by an additional 3%.
c. Low exhaust temperatures, resistance to dew point corrosion, and minimized pressure drop ensure long-lasting efficiency.
d. Enjoy maintenance ease with no scaling or dust accumulation, coupled with variable frequency regulation.

After Sales Service

1. We are committed to ensuring that every product we supply not only meets but exceeds design, construction, and usage expectations, delivering unparalleled quality and performance.

2. Our dedicated team of highly skilled technical experts is ready to provide invaluable on-site assistance and address any issues encountered during equipment installation and trial operations. We ensure seamless operation with a comprehensive quality assurance period of 12 months from the commissioning date. Rest assured, should any manufacturing quality issues arise within this period, we pledge to undertake repairs or replacements at no cost. Additionally, should problems stem from misuse, we offer efficient and affordable paid services.

3. Our commitment to quality extends to on-site services during the installation of our products, where we diligently oversee and ensure installation excellence.

4. Should any manufacturing quality issues emerge during the warranty period, we are prompt in action. We guarantee a swift response within 8 hours of notification and will arrive at any location in China within 24 hours to resolve the issue free of charge. For our esteemed international clients, we initiate remote support within 24 hours and, if necessary, dispatch a specialist abroad to ensure swift resolution, maintaining our promise of superior service.

5. We assume full responsibility for process guarantees. In the event of operational performance deviations during the warranty period, we are dedicated to swiftly gathering essential data, diagnosing issues, conducting thorough analyses, and implementing necessary modifications to align with specified process performance standards.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.