Reliable Aluminum Melting Burner for Industrial Manufacturing Processes

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
Diamond Member Since 2024

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  • Reliable Aluminum Melting Burner for Industrial Manufacturing Processes
  • Reliable Aluminum Melting Burner for Industrial Manufacturing Processes
  • Reliable Aluminum Melting Burner for Industrial Manufacturing Processes
  • Reliable Aluminum Melting Burner for Industrial Manufacturing Processes
  • Reliable Aluminum Melting Burner for Industrial Manufacturing Processes
  • Reliable Aluminum Melting Burner for Industrial Manufacturing Processes
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-QL0.71
Type
Ultra Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing our High-Efficiency Ultra Low NOx Heating Furnace Burner, expertly designed to revolutionize your energy consumption. Engineered for maximum energy savings, this sophisticated burner not only ensures reduced emissions but also elevates your operational efficiency to new heights. Experience an unparalleled blend of cutting-edge technology and environmental consciousness, all while achieving exceptional performance and sustainability in your heating processes.
Product Description

Experience the next level of industrial innovation with our high-efficiency, energy-saving, and ultra-clean technology burner, designed specifically for aluminum melting processes. This cutting-edge burner stands out with its remarkably low nitrogen oxide emissions, achieved through the advanced optimization of both the combustion technology and system within industrial and heating furnaces. By implementing an expert combination of staged combustion, multi-combustion techniques, strategic oxide supply, and flame plasticity via braze bricks, along with revolutionary flue gas reflux and ultra-adiabatic combustion technologies, we successfully minimize the flame center temperature or any local high temperatures. This comprehensive approach ensures emissions are kept at ultra-low levels, helping you maintain compliance with environmental regulations while optimizing performance.

Detailed Photos

Reliable Aluminum Melting Burner for Industrial Manufacturing Processes

Product Parameters
1. Discover the intricate details and robust specifications of the burner's internals
 
Dehydration heating furnace
No. Burner data Burner parameters
1 Single burner heat generation (design/normal/minimum) MW 1.23/0.63/0.246
2 Fuel gas pipeline network pressure (MPa) 0.05~0.2
3 Fuel gas Pipeline fuel gas
4 Fuel low calorific value KJ/m ³ 18894.2
4 Excess air coefficient % ≤1.15, ≤1.20
5 Ventilation form force-ventilate
6 Flame shape round
7 Installation position furnace bottom

2. Explore the technical brilliance through its comprehensive burner parameters
 
Fuel gas composition Unit Rate
H2 % 71.91
N2 % 2.17
CO % 7.91
CO2 % 0.99
C1 % 7.41
C2 % 3.69
C3 % 1.62
C4 % 0.88
C5+ % 1.76
CH3OH % 0.2
H2O % 0.34
H2S mg/Nm3 <20
Ar % 1.13

3. Embrace the revolutionary ultra-low NOx burner characteristics

1) Skillfully dispersing fuel within space, ensuring an effective reduction in the flame's central temperature;
2) Featuring a stable flame that ingeniously mixes with secondary gas, facilitating complete and efficient combustion;
3) Experience enhanced combustion as flue gases undergo heat exchange, efficiently transferring heat to both gas and combustion air, with increased inlet temperatures elevating performance;
4) The brazier brick's design plays a pivotal role in fluid flow, adeptly influencing the form of the spreading flame;
5) Achieve a swirling flame by strategically switching the fuel supply on the ring as per specific rules, effectively mitigating furnace flame erosion.

4. Exemplary smoke assurance indicators for optimal performance

Maintain oxygen content in flue gas (O2) at a precise 3% (mol dry basis)
Ensure NOx concentration remains at an impressive 50mg/Nm ³;
Keep CO concentration efficiently at 40mg/Nm ³;
Particulate matter restrained to ≤ 20mg/Nm ³;
Unburned hydrocarbons maintained at ≤ 20mg/Nm ³
Our Advantages
1. Company Strength
Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. boasts a substantial registered capital of 46 million RMB and operates within a sprawling 12,000 square meter production facility. Specializing in the research, development, design, and manufacture of auxiliary equipment, our expertise extends to petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and furnace accessories. With an impressive annual production capacity of 5,000 burners, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces, we achieve an average annual sales revenue of 200 million RMB. Our portfolio includes 1 software copyright, 12 invention patents, and over 120 utility model patents, underscoring our innovative prowess. We actively engage in industry-academia research collaborations with esteemed institutions like Beijing University of Science and Technology and China University of Petroleum. Our accolades include being honored as a 'Specialized, Refined, Unique and New' Demonstration Enterprise and recognized as a 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
Reliable Aluminum Melting Burner for Industrial Manufacturing Processes


2. Company Qualifications

Reliable Aluminum Melting Burner for Industrial Manufacturing ProcessesReliable Aluminum Melting Burner for Industrial Manufacturing ProcessesReliable Aluminum Melting Burner for Industrial Manufacturing Processes

3. Product Advantages

1) Zhongding Green Heating Furnace 95+ Technology
Reliable Aluminum Melting Burner for Industrial Manufacturing ProcessesThe Zhongding 95+ technology suite offers comprehensive advantages:

a. Remarkably, the thermal efficiency of our heating furnace surpasses 95%;
b. Featuring ultra-low NOx and ultra-low CO emissions, our burners are environmentally responsible;
c. Flue gas temperatures are impressively reduced to below 80 ºC;
d. We are committed to advancing carbon neutrality and reaching peak carbon emission goals.

2) Flue Gas Waste Heat Recovery Technology

Four Major Advantages Include:

a. Exceptional applicability across diverse settings;
b. Superior heat exchange efficiency enhances thermal efficiency by 3%;
c. Low exhaust temperatures, resistance to dew point corrosion, and minimal pressure drop are ensured;
d. Features no scaling or dust buildup; variable frequency regulation facilitates easy maintenance.

After Sales Service

1. We are fully committed to ensuring that the quality of all our supplied products rigorously adheres to the highest standards of design, construction, and usage requirements;

2. Our experienced technical team will be dispatched to provide complimentary on-site guidance, addressing any issues encountered during the equipment installation and trial operation. This support will continue throughout the trial period and the 12-month quality assurance period following the equipment's initial commissioning. Should any manufacturing quality issues arise during this warranty period, we pledge to offer free repair or replacement services. Additionally, we offer paid support for problems resulting from improper usage by the buyer.

3. We are dedicated to delivering exceptional on-site services during the product installation phase, meticulously supervising the installation process to ensure top-notch quality.

4. During the warranty period, should any manufacturing quality issues be detected during the equipment's operation, we commit to responding within 8 hours of receiving the buyer's communication. In China, our team will arrive on-site within 24 hours to resolve the issue free of charge until it is completely remedied. For our esteemed international clients, we will initiate remote assistance within 24 hours. If the issue remains unresolved, we will promptly dispatch a dedicated expert to your location to ensure a swift resolution.

5. We assume full responsibility for the assurance of process standards. In the event of any deviations in operational performance during the warranty period, our team will diligently gather relevant data, diagnose the issue, and perform a comprehensive analysis. We will implement necessary modifications to achieve the desired process performance parameters, ensuring optimal operational efficiency.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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