Efficient Burner for Aluminum Melting and Industrial Heating Needs

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
Diamond Member Since 2024

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  • Efficient Burner for Aluminum Melting and Industrial Heating Needs
  • Efficient Burner for Aluminum Melting and Industrial Heating Needs
  • Efficient Burner for Aluminum Melting and Industrial Heating Needs
  • Efficient Burner for Aluminum Melting and Industrial Heating Needs
  • Efficient Burner for Aluminum Melting and Industrial Heating Needs
  • Efficient Burner for Aluminum Melting and Industrial Heating Needs
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-QL0.72
Type
Ultra Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Experience unparalleled energy efficiency with our High-Efficiency Ultra Low NOx Heating Furnace Burner. Designed for remarkable energy savings, this innovative burner is the perfect solution for reducing emissions while maintaining superior performance. Trust in our advanced technology to meet your heating needs with maximum efficiency and environmental consideration.
Product Description

Introducing our high-efficiency, energy-saving, and ultra-clean technology burner, designed precisely for aluminum melting and various industrial heating needs. This innovative burner is engineered with cutting-edge technology to achieve ultra-low nitrogen oxide (NOx) emissions. By meticulously refining the combustion technology and systems within industrial and heating furnaces, we have unlocked a new standard of performance. Our approach integrates advanced techniques such as staged combustion and multiple combustion methods, paired with optimized oxide supply and innovative flame plasticity of braze bricks. Furthermore, the inclusion of flue gas reflux and ultra-adiabatic combustion techniques ensures the reduction of flame center and local high temperatures, effectively minimizing NOx emissions to remarkable levels. Experience unparalleled efficiency and cleanliness with our revolutionary burner technology.

Detailed Photos

Efficient Burner for Aluminum Melting and Industrial Heating Needs

Product Parameters
1. Comprehensive Details and Specifications of Burner Internals
 
Dehydration heating furnace
No. Burner data Burner parameters
1 Single burner heat generation (design/normal/minimum) MW 1.23/0.63/0.246
2 Fuel gas pipeline network pressure (MPa) 0.05~0.2
3 Fuel gas Pipeline fuel gas
4 Fuel low calorific value KJ/m ³ 18894.2
4 Excess air coefficient % ≤1.15, ≤1.20
5 Ventilation form force-ventilate
6 Flame shape round
7 Installation position furnace bottom

2. Advanced Technical Parameters of the Burner
 
Fuel gas composition Unit Rate
H2 % 71.91
N2 % 2.17
CO % 7.91
CO2 % 0.99
C1 % 7.41
C2 % 3.69
C3 % 1.62
C4 % 0.88
C5+ % 1.76
CH3OH % 0.2
H2O % 0.34
H2S mg/Nm3 <20
Ar % 1.13

3. Innovative Ultra-Low NOx Burner Characteristics

1) Ingeniously disperse fuel in space to effectively diminish the central flame temperature, optimizing combustion efficiency.
2) Achieve a stable flame by integrating secondary gas for enhanced combustion, ensuring thorough and complete burning.
3) Flue gas undergoes strategic heat exchange, transferring energy to gas and combustion air-boosting inlet temperatures to heighten combustion performance.
4) The brazier brick's shape significantly influences fluid flow, modulating the shape and spread of the flame for optimal performance.
5) Masterfully switch the fuel supply on the ring using precise rules to create a swirling flame, effectively preventing furnace flame erosion.

4. Smoke Assurance Indicators

Maintain an optimal Oxygen content in flue gas (O2) at 3% (mol dry basis) for cleaner emissions.
Achieve a NOx concentration of 50mg/Nm³, significantly reducing environmental impact.;
Ensure CO concentration remains at 40mg/Nm³ to promote a healthier atmosphere.;
Keep particulate matter levels at ≤ 20mg/Nm³, adhering to stringent environmental standards.
Limit unburned hydrocarbons to ≤ 20mg/Nm³ for cleaner and more efficient operations.
Our Advantages
1. Unmatched Company Strength
Hunan Zhongding Thermal Technology Co., Ltd. was established in 2007, fortified with a robust registered capital of 46 million RMB and spans a state-of-the-art production facility covering 12,000 square meters. Pioneering in R&D, design, and manufacturing, we boast an extensive portfolio featuring auxiliary equipment including petrochemical heating furnaces, industrial furnaces, and cutting-edge burners. We further excel in regenerative air preheaters and a wide array of furnace accessories. Our impressive annual production capacity stands at 5,000 sets of burners, 100 rotary air preheaters, alongside 100 heating furnaces tailored for aluminum melting needs, driving an average annual sales revenue of a remarkable 200 million RMB. Our innovation is well-recognized with 1 software copyright, 12 pioneering invention patents, and an impressive tally of over 120 utility model patents. We engage prolifically in industry-academia research, forging strategic alliances with renowned institutions like Beijing University of Science and Technology and China University of Petroleum. Since inception, we have earned esteemed accolades, such as being recognized as a 'Specialized, Refined, Unique and New' Demonstration Enterprise and a 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
Efficient Burner for Aluminum Melting and Industrial Heating Needs


2. Prestigious Company Qualifications

Efficient Burner for Aluminum Melting and Industrial Heating NeedsEfficient Burner for Aluminum Melting and Industrial Heating NeedsEfficient Burner for Aluminum Melting and Industrial Heating Needs

3. Product Advantages that Set Us Apart

1) Zhongding Green Heating Furnace 95+ Revolutionary Technology
Efficient Burner for Aluminum Melting and Industrial Heating NeedsZhongding 95+ Comprehensive Technological Mastery:

a. Elevating the thermal efficiency of our heating furnace to an extraordinary 95% and beyond;
b. Achieving ultra-low emissions with minimal NOx and Coe output;
c. Ensuring flue gas temperatures fall below an impressive 80 ºC;
d. Upholding the visionary principles of carbon neutrality and peak carbon emissions;

2) Advanced Flue Gas Waste Heat Recovery Technology

Experience Four Major Advantages:

a. Broad-ranging applicability, tailored to diverse operational needs;
b. Exceptional heat exchange efficiency, boosting thermal efficiency of heating furnaces by an additional 3%;
c. Features a remarkable low exhaust temperature, resilient against dew point corrosion, and ensures minimal pressure drop;
d. Free from scaling or dust accumulation; offers variable frequency regulation and is designed for ease of maintenance.

After Sales Service

1. We guarantee that the quality of every product supplied by us will impeccably meet the design, construction, and usage requirements, ensuring the utmost satisfaction and reliability.

2. Our team of seasoned technical experts will be dispatched to your location, offering complimentary on-site guidance to address any issues unearthed during the equipment installation and trial operation. We promise unwavering support until the trial operation is successfully completed. The quality assurance period extends for a full 12 months from the date of commissioning. Should any manufacturing quality issues emerge during this period, we commit to providing free repair or replacement. If problems arise due to improper use by the buyer, we offer paid service options to resolve them efficiently.

3. Our commitment to excellence ensures that we deliver on-site services during the installation of our products, meticulously supervising the quality of installation to meet and exceed standards.

4. Throughout the warranty period, if any manufacturing quality problems occur during the operation of the equipment, we pledge to respond within 8 hours of receiving the buyer's communication, and promise to be on-site within 24 hours within China to address the issue at no charge until it is completely resolved. For our esteemed international clientele, we initiate remote assistance within 24 hours, striving to resolve any issues promptly. If remote resolution is unfeasible, we will expedite the dispatch of a dedicated professional overseas to provide hands-on assistance until the problem is rectified.

5. We take full responsibility for ensuring the process guarantee. In the event of any deviations in operational performance during the warranty period, our dedicated team will diligently gather necessary data, identify potential issues, conduct thorough analyses, and implement essential modifications to ensure the process performance parameters are perfectly aligned with expectations.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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