Reliable Industrial Burner for Efficient Metal Smelting Processes

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Reliable Industrial Burner for Efficient Metal Smelting Processes
  • Reliable Industrial Burner for Efficient Metal Smelting Processes
  • Reliable Industrial Burner for Efficient Metal Smelting Processes
  • Reliable Industrial Burner for Efficient Metal Smelting Processes
  • Reliable Industrial Burner for Efficient Metal Smelting Processes
  • Reliable Industrial Burner for Efficient Metal Smelting Processes
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-QL0.75
Type
Ultra Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing our High-Efficiency Ultra Low Nox Heating Furnace Burner-your ultimate solution for energy savings and environmental responsibility. Engineered for superior performance, this burner combines cutting-edge technology with eco-friendly features to significantly reduce nitrogen oxide emissions. Experience unparalleled efficiency with our innovative design, crafted to optimize fuel usage and minimize operational costs. Upgrade your heating systems with confidence and enjoy the benefits of sustainable energy solutions today.
Product Description

Introducing the pinnacle of combustion technology, the High-Performance Industrial Burner with Brass Cap from Hunan Zhongding Thermal Technology Co., Ltd. showcases an exceptional blend of energy efficiency and ultra-clean technology. It features a groundbreaking approach to minimizing nitrogen oxide emissions, making it a leader in eco-friendly design. By leveraging advanced technical principles, this burner optimizes the combustion technology and system of industrial and heating furnaces. A sophisticated synergy of staged combustion, multi-phase burning, and precise oxide supply is employed alongside flame plasticity through braze bricks, flue gas recirculation, and ultra-adiabatic combustion. These innovations collectively ensure the flame center temperature or local high temperatures are significantly reduced, achieving outstanding ultra-low NOx emissions. Experience a new era of industrial burning, where performance meets sustainability without compromise.

Detailed Photos

Reliable Industrial Burner for Efficient Metal Smelting Processes

Product Parameters
1. Intricate Details and Specifications of Burner Internals
 
Dehydration heating furnace
No. Burner data Burner parameters
1 Single burner heat generation (design/normal/minimum) MW 1.23/0.63/0.246
2 Fuel gas pipeline network pressure (MPa) 0.05~0.2
3 Fuel gas Pipeline fuel gas
4 Fuel low calorific value KJ/m ³ 18894.2
4 Excess air coefficient % ≤1.15, ≤1.20
5 Ventilation form force-ventilate
6 Flame shape round
7 Installation position furnace bottom

2. Comprehensive Technical Parameters of Burner
 
Fuel gas composition Unit Rate
H2 % 71.91
N2 % 2.17
CO % 7.91
CO2 % 0.99
C1 % 7.41
C2 % 3.69
C3 % 1.62
C4 % 0.88
C5+ % 1.76
CH3OH % 0.2
H2O % 0.34
H2S mg/Nm3 <20
Ar % 1.13

3. Ultra Low NOx Burner Characteristics

1) Our cutting-edge design effectively disperses fuel in the combustion chamber, significantly diminishing the flame's core temperature for superior efficiency.
2) Experience a flawlessly stable flame, expertly blended with secondary gas to ensure further combustion, enhancing the completeness of the burn.
3) Ingenious heat exchange processes allow flue gas to transfer heat seamlessly to incoming gas and combustion air, with increased inlet temperatures bolstering combustion efficiency.
4) The strategic design of our brazier brick shapes actively influences fluid dynamics, optimizing the spreading flame's shape for enhanced performance.
5) Achieve a mesmerizing swirling flame effect by precisely switching the fuel supply on the ring, adhering to specific rules to prevent furnace flame erosion and extend equipment longevity.

4. Smoke Assurance Indicators

Meticulously controlled oxygen content in flue gas (O2): 3% (mol dry basis), ensuring optimal combustion and minimal waste.
NOx concentration expertly maintained at 50mg/Nm³, highlighting our commitment to eco-friendly operations.;
CO concentration is precisely kept at 40mg/Nm³, promoting cleaner emissions.;
Particulate matter is stringently controlled at ≤ 20mg/Nm³, ensuring minimal environmental impact.
Unburned hydrocarbons are expertly restrained to ≤ 20mg/Nm³, underscoring our dedication to sustainability.
Our Advantages
1. Unyielding Company Strength
Since our inception in 2007, with a robust registered capital of 46 million RMB, and sprawling over a 12,000 square meter state-of-the-art production facility, Hunan Zhongding Thermal Technology Co., Ltd. has been at the forefront of innovation in auxiliary equipment. Specializing in cutting-edge R&D, design, and manufacturing of petrochemical heating furnaces, sophisticated industrial furnaces, advanced burners, and regenerative air preheaters, we are proud to contribute to the industry with excellence. Our annual production prowess includes 5,000 burners, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces, all contributing to an astounding average annual sales revenue of 200 million RMB. Our intellectual property is fortified with 1 software copyright, 12 groundbreaking invention patents, and over 120 utility model patents. We excel in industry-academia research collaborations and have forged strong alliances with premier institutions like Beijing University of Science and Technology and China University of Petroleum. Our dedication to excellence has earned us prestigious accolades, including the 'Specialized, Refined, Unique and New' Demonstration Enterprise and recognition as a 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
Reliable Industrial Burner for Efficient Metal Smelting Processes


2. Prestigious Company Qualifications

Reliable Industrial Burner for Efficient Metal Smelting ProcessesReliable Industrial Burner for Efficient Metal Smelting ProcessesReliable Industrial Burner for Efficient Metal Smelting Processes

3. Superior Product Advantages

1) Innovative Zhongding Green Heating Furnace 95+ Technology
Reliable Industrial Burner for Efficient Metal Smelting ProcessesThe Zhongding 95+ boasts unparalleled technological superiority:

a. Elevating thermal efficiency to an impressive height of over 95%;
b. Minimizing environmental impact with ultra-low NOx and Coe emissions;
c. Achieving flue gas temperature reduction to below 80 ºC;
d. Pioneering the path towards carbon neutrality and peak carbon emission goals;

2) Cutting-Edge Flue Gas Waste Heat Recovery Technology

Four Pillars of Excellence:

a. Versatile applicability across diverse settings;
b. Remarkable heat exchange efficiency, enhancing thermal performance by 3%;
c. Low exhaust temperature, dew point corrosion resistance, and minimized pressure loss;
d. Maintenance simplicity with no scaling or dust build-up, featuring variable frequency regulation.

After Sales Service

1. We are committed to ensuring that our products' quality aligns perfectly with all design, construction, and usage standards, meeting your expectations every step of the way.

2. Our dedicated technical team will be on hand to provide complimentary on-site guidance, expertly addressing any issues identified during the installation and trial phases. We promise to see you through to successful operation with our comprehensive quality assurance coverage lasting a full 12 months from the date of commissioning. Should any manufacturing quality issues arise during this period, rest assured we will handle repairs or replacements at no extra cost. In the event of user-related mishaps, we stand ready with optional paid services.

3. Trust in our commitment to quality as we deliver on-site services throughout the installation process, ensuring the craftsmanship of your installation is of the highest standard.

4. Within the warranty timeframe, should any manufacturing issues occur, we pledge to respond within 8 hours of receiving your notification. For domestic clients, our experts will be on site within 24 hours, ensuring a full resolution at no charge. For our international clientele, we initiate remote support within 24 hours, striving to resolve your concerns rapidly. If required, we promptly dispatch specialized personnel abroad to guarantee the problem's resolution.

5. We assume full responsibility for ensuring flawless process guarantees. If operational performance varies during the warranty, we will diligently gather data, meticulously identify issues, and conduct thorough analyses to make the necessary adjustments, ensuring alignment with your performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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