Efficient Industrial Burner Designed for Enhanced Melting Applications

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Efficient Industrial Burner Designed for Enhanced Melting Applications
  • Efficient Industrial Burner Designed for Enhanced Melting Applications
  • Efficient Industrial Burner Designed for Enhanced Melting Applications
  • Efficient Industrial Burner Designed for Enhanced Melting Applications
  • Efficient Industrial Burner Designed for Enhanced Melting Applications
  • Efficient Industrial Burner Designed for Enhanced Melting Applications
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-QL0.70
Type
Ultra Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Experience the pinnacle of efficiency and eco-friendliness with our High-Efficiency Ultra Low NOx Heating Furnace Burner, meticulously engineered for superior energy savings. This cutting-edge burner significantly reduces nitrogen oxide emissions, adhering to stringent environmental standards while delivering unparalleled heating performance. Maximize your operational efficiency and minimize energy costs with this state-of-the-art solution, crafted by Hunan Zhongding Thermal Technology Co., Ltd. Embrace a greener, more cost-effective future with our advanced burner technology.
Product Description

Introducing our cutting-edge Reliable Industrial Burner with Oven for Enhanced Melting Efficiency by Hunan Zhongding Thermal Technology Co., Ltd. This high-efficiency, energy-saving marvel employs ultra-clean technology to achieve groundbreaking ultra-low nitrogen oxide emissions. By harnessing advanced combustion technology and an optimized combustion system, our burner sets a new standard for industrial and heating furnaces. It ingeniously integrates techniques such as staged combustion, multiple combustion phases, optimized oxide supply, and the refined flame plasticity of braze bricks. Furthermore, with innovations in flue gas reflux and ultra-adiabatic combustion, the design adeptly minimizes the flame center temperature or any local high temperatures. This strategic approach ensures exceptionally low NOx emissions, making it a true leader in eco-friendly industrial solutions.

Detailed Photos

Efficient Industrial Burner Designed for Enhanced Melting Applications

Product Parameters
1. Intricate Details and Precise Specifications of Burner Internals
 
Dehydration heating furnace
No. Burner data Burner parameters
1 Single burner heat generation (design/normal/minimum) MW 1.23/0.63/0.246
2 Fuel gas pipeline network pressure (MPa) 0.05~0.2
3 Fuel gas Pipeline fuel gas
4 Fuel low calorific value KJ/m ³ 18894.2
4 Excess air coefficient % ≤1.15, ≤1.20
5 Ventilation form force-ventilate
6 Flame shape round
7 Installation position furnace bottom

2. Comprehensive Technical Parameters of the Burner
 
Fuel gas composition Unit Rate
H2 % 71.91
N2 % 2.17
CO % 7.91
CO2 % 0.99
C1 % 7.41
C2 % 3.69
C3 % 1.62
C4 % 0.88
C5+ % 1.76
CH3OH % 0.2
H2O % 0.34
H2S mg/Nm3 <20
Ar % 1.13

3. Ultra Low NOx Burner Characteristics for Superior Performance

1) Ingeniously disperses the fuel in space for supply, significantly lowering the temperature at the flame's core.;
2) Ensures a stable flame, artfully mixed with secondary gas for prolonged combustion, thus promoting complete combustion;
3) The flue gas undergoes efficient heat exchange, transferring vital heat to both gas and combustion air, resulting in an increase in inlet temperature which enhances combustion;
4) The strategic design of the brazier brick can influence fluid flow, thereby modifying the spreading flame's shape;
5) By strategically switching the fuel supply on the ring according to specific regulations, a swirling flame is achieved, evading furnace flame erosion.

4. Smoke Assurance Indicators for a Healthier Environment

Oxygen content in flue gas (O2): 3% (mol dry basis) - precisely regulated for optimal performance
NOx concentration: 50mg/Nm³ - ensuring minimal environmental impact;
CO concentration: 40mg/Nm³ - maintaining cleaner emissions;
Particulate matter: ≤ 20mg/Nm³; - meticulously controlled for reduced pollution
Unburned hydrocarbons: ≤ 20mg/Nm³ - achieving near-complete combustion efficiency
Our Advantages
1. Company strength
Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. boasts a robust foundation with a registered capital of 46 million RMB and a sprawling 12,000 square meter production facility. Our company excels in the R&D, design, and manufacturing of auxiliary equipment, including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and furnace accessories. Annually, we produce 5,000 burner sets, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces. Our impressive sales revenue averages 200 million RMB per year. We pride ourselves on our intellectual property portfolio with one software copyright, 12 invention patents, and over 120 utility model patents. Our commitment to innovation is strengthened through collaborations with esteemed institutions like Beijing University of Science and Technology and China University of Petroleum. Recognized for our excellence, we have earned prestigious titles such as the 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise'.
Efficient Industrial Burner Designed for Enhanced Melting Applications


2. Company qualifications

Efficient Industrial Burner Designed for Enhanced Melting ApplicationsEfficient Industrial Burner Designed for Enhanced Melting ApplicationsEfficient Industrial Burner Designed for Enhanced Melting Applications

3. Product advantages

1)Zhongding green heating furnace 95+ technology
Efficient Industrial Burner Designed for Enhanced Melting ApplicationsUnveiling the Zhongding 95+ technological marvel

a. Elevating thermal efficiency of the heating furnace beyond 95%;
b. Achieving ultra-low NOx and ultra-low CO emissions;
c. Reducing flue gas temperature to below 80 ºC;
d. Championing carbon neutrality and peak carbon emissions principles;

2)Flue gas waste heat recovery technology

Harness the four major advantages:

a. Broad applicability across diverse applications;
b. Exceptional heat exchange efficiency, enhancing thermal efficiency by 3%;
c. Minimizing exhaust temperature, resisting dew point corrosion, and ensuring low pressure drop;
d. Free from scaling or dust buildup; equipped with variable frequency regulation and easy maintenance.

After Sales Service

1. Our commitment is unwavering as we guarantee that the quality of our supplied products will meet the highest standards of design, construction, and usage requirements.

2. Experienced technical personnel will be dispatched to provide complimentary on-site guidance. We address any issues encountered during the installation and trial operation phase. We promise a 12-month quality assurance period from the equipment commissioning date. Should any manufacturing quality issues arise, we pledge free repair or replacement service. For challenges stemming from improper use by the buyer, we offer cost-effective paid solutions.

3. Our dedicated team offers comprehensive on-site services throughout the product installation process and ensures rigorous supervision to maintain superior installation quality.

4. During the warranty period, any manufacturing quality issues will be addressed with urgency: we respond within 8 hours of receiving a communication from the buyer. A team will be dispatched to the location within 24 hours (for domestic issues) to provide a no-cost resolution until the problem is rectified. For international clients, we offer swift remote assistance within 24 hours and will send specialized personnel abroad if the issue persists, ensuring resolution.

5. We are fully accountable for process guarantees. If operational performance deviates during the warranty period, we will diligently gather data, identify the root causes, conduct in-depth analysis, and implement necessary modifications to ensure compliance with process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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