Advanced Burners for Efficient Heating with Low Nox Emissions

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.11
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing the Industrial Ultra Low NOx Heating Furnace Burner: a revolutionary solution engineered for optimal performance in efficient heating equipment. This state-of-the-art burner not only meets but exceeds industry standards by delivering unmatched heating efficiency while significantly reducing NOx emissions. Experience the pinnacle of environmental responsibility and operational excellence with our innovative burner technology.

Product Description

Discover the pinnacle of modern heating technology with our high-efficiency energy-saving burners, crafted with ultra-clean technology for minimal environmental impact. Our advanced burners are designed for those who demand the best in performance and environmental stewardship, boasting ultra-low nitrogen oxide emissions. These innovative burners are the result of cutting-edge research and development, integrating a host of sophisticated technologies. By optimizing the combustion processes and systems of industrial and heating furnaces, we have unlocked a new era of clean energy. Our burners feature a harmonious blend of staged combustion, multiple combustion phases, precise oxide supply, and the innovative flame plasticity of braze bricks. Additionally, they utilize techniques such as flue gas reflux and ultra-adiabatic combustion to achieve unparalleled efficiency. With meticulous engineering, the flame center temperature or any local high temperatures are significantly reduced, ensuring ultra-low NOx emissions, which contributes to a cleaner and more sustainable environment.

Detailed Photos

Product Parameters

1. Explore the intricate details and comprehensive specifications of our burner internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Delve into the robust technical parameters of our high-performance burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Discover the cutting-edge characteristics of our Ultra Low NOx burner

1) Ingeniously disperse the fuel within the space, effectively minimizing the temperature at the heart of the flame, ensuring optimal combustion efficiency.
2) Experience a stable flame, seamlessly mixed with secondary gas, to achieve further combustion, thereby promoting thorough and complete combustion.
3) Witness the flue gas engage in a sophisticated heat exchange, transferring vital heat to the gas and combustion air. This sophisticated process means an increase in inlet temperature that enhances combustion.
4) The shape of the brazier brick plays a vital role in influencing fluid flow, allowing intervention in the dynamic shape of the spreading flame for superior control.
5) By tactically switching the fuel supply on the ring following specific criteria, a swirling flame is crafted, efficiently avoiding furnace flame erosion and enhancing durability.

4. Smoke assurance indicators

Oxygen content in flue gas (O2): Precisely maintained at 3% (mol dry basis) to ensure efficiency.
NOx concentration: Kept at a minimal 50mg/Nm³, supporting environmental friendliness.;
CO concentration: Controlled at 40mg/Nm³ to promote safety and efficiency.;
Particulate matter: Maintained at ≤ 20mg/Nm³, ensuring clean emissions.
Unburned hydrocarbons: Restrained to ≤ 20mg/Nm³, showcasing our commitment to sustainability.

Our Advantages

1. Unmatched Company Strength

Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a beacon of innovation with a robust registered capital of 46 million RMB. Our sprawling 12,000 square meter production facility is the epicenter of cutting-edge R&D, design, and manufacturing of a wide array of auxiliary equipment. Our portfolio includes petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and furnace accessories. With an impressive annual production capacity that boasts 5000 sets of burners, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces, our operations generate an astounding average annual sales revenue of 200 million RMB. Our intellectual property arsenal includes 1 software copyright, 12 invention patents, and an impressive collection of over 120 utility model patents. We foster a culture of collaboration through extensive industry-academia partnerships with esteemed universities such as Beijing University of Science and Technology and China University of Petroleum. Our excellence has been recognized with prestigious titles like 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise'.

2. Prestigious Company Qualifications

3. Distinctive Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
Zhongding 95+ represents a complete suite of technological innovations that redefine efficiency.

a. Achieving unparalleled thermal efficiency beyond 95%, elevating performance to new heights;
b. Ultra-low NOx and Coe emissions pave the way for a sustainable future;
c. Flue gas temperatures plummet below 80 ºC, optimizing energy use;
d. We boldly implement the ethos of carbon neutrality and peak carbon emissions, setting a benchmark for environmental stewardship;

2) Revolutionary Flue Gas Waste Heat Recovery Technology

Four Core Benefits:

a. Broad applicability ensures versatility across diverse applications;
b. Exceptional heat exchange efficiency boosts the heating furnace's thermal efficiency by an impressive 3%;
c. Low exhaust temperatures, resistance to dew point corrosion, and minimal pressure drops exemplify our commitment to durability and performance;
d. Enjoy hassle-free maintenance with no scaling or dust buildup, complemented by variable frequency regulation for seamless operation.

After Sales Service

1. We are committed to ensuring that the quality of our supplied products surpasses the design, construction, and usage requirements; a testament to our dedication to excellence.

2. Our expert technical team will be at your service, ready to provide complimentary on-site guidance and address any issues encountered during the installation or trial operation of our equipment. This support extends through the trial and quality assurance period, lasting 12 months from the date of commissioning. Should any manufacturing quality concerns arise during this period, we pledge to carry out repairs or replacements at no extra cost. Meanwhile, if issues result from improper usage, we offer comprehensive paid services to resolve them efficiently.

3. We ensure unparalleled on-site services throughout the installation phase, meticulously overseeing the quality of the installation to deliver optimal performance of our products.

4. Within the warranty period, if any manufacturing quality issues surface during equipment operation, our commitment is to respond within 8 hours of receiving your communication and mobilize to the site within 24 hours for domestic resolutions. Our foreign clientele will benefit from prompt remote assistance initiated within 24 hours. In cases where remote solutions fall short, we will swiftly dispatch a specialist abroad to resolve the issue comprehensively.

5. We wholeheartedly embrace the responsibility for guaranteeing process integrity. Should any deviations in operational performance occur within the warranty period, we will diligently gather crucial data, identify root causes, conduct thorough analyses, and implement necessary modifications to meet and exceed the required process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.