Advanced Gas Burners for Vacuum Furnaces with Custom Production Options

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Advanced Gas Burners for Vacuum Furnaces with Custom Production Options
  • Advanced Gas Burners for Vacuum Furnaces with Custom Production Options
  • Advanced Gas Burners for Vacuum Furnaces with Custom Production Options
  • Advanced Gas Burners for Vacuum Furnaces with Custom Production Options
  • Advanced Gas Burners for Vacuum Furnaces with Custom Production Options
  • Advanced Gas Burners for Vacuum Furnaces with Custom Production Options
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYNQ-QL1.34
Type
Ultra Low Nox Burner
Certification
ISO
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Presenting our state-of-the-art, Made in China Efficient Ultra Low NOx Industrial Burners, specifically designed to seamlessly integrate with both atmospheric and vacuum furnaces. These burners promise unparalleled performance and exceptional energy efficiency while reducing emissions to meet the most stringent environmental standards. Crafted with precision engineering, they cater to the diverse needs of modern industries, offering reliability and durability that stand the test of time. Choose our advanced solutions for a cleaner, smarter, and more sustainable energy future.
Product Description

Introducing our state-of-the-art Advanced Gas Burners for Vacuum Furnaces with Custom Production Options, a masterpiece in energy efficiency and environmental responsibility. This cutting-edge burner technology significantly reduces nitrogen oxide emissions, aligning with our commitment to ultra-clean performance. By refining the combustion technology and system of industrial and heating furnaces, we offer an unparalleled solution that combines the sophistication of staged, multi-phase combustion with oxide management and flame adaptability. Our burners achieve this through innovative techniques such as the plasticity of braze bricks and flue gas recycling, coupled with ultra-adiabatic combustion. The strategic reduction of flame center temperatures and mitigation of localized high temperatures are key to delivering remarkably low NOx emissions. Experience the future of combustion technology with unparalleled precision and sustainability.

Detailed Photos

Advanced Gas Burners for Vacuum Furnaces with Custom Production OptionsAdvanced Gas Burners for Vacuum Furnaces with Custom Production Options

Product Parameters
1. Comprehensive Details and Specific Technical Specifications of Burner Internals.
 
Dehydration heating furnace
No. Burner data Burner parameters
1 Single burner heat generation (design/normal/minimum) MW 2.28/1.51/0.46
2 Fuel gas pipeline network pressure (MPa) 0.05~0.2
3 Fuel gas Refer to the fuel gas data sheet
4 Excess air coefficient % ≤1.15
5 Ventilation form force-ventilate
6 Flame shape round
7 Installation position furnace bottom

2. Technical Parameters of Burner: Unveiling Precision and Performance.
 
Composition, mol% Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
SOR EOR SOR-PSA DOWN EOR-PSA DOWN Start-Up(LPG) Start-Up(Natural gas)
H2O 0.04 0.03 0.01 0.01 0 0
H2 41.47 23.67 88.13 75.57 0 0
N2 3.18 4.29 0.68 1.37 0 0.2
CO 10.96 6.99 2.34 2.24 0 0
CO2 1.18 1.03 0.32 0.33 0 0
CH4 21.37 37.01 3.98 11.84 0 91.53
C2H2 0 0 0 0 0 0
C2H4 0.99 7.42 0.21 2.37 0 0
C2H6 1.31 7.26 0.24 2.32 0 6.38
C3H6 10.14 5.76 2.17 1.84 1.04 0
C3H8 7.8 4.45 1.66 1.42 35.79 1.39
Isobutane 0.82 1.52 0.17 0.49 0.03 0.2
2-methylpropene 0.42 0.57 0.09 0.18 62.5 0
1-Butene 0.42 0 0   0.02 0.29
Butane 0.01 0 0     0
C5H12 0 0 0   0.59 0.02
Total, mol% 100 100 100 100 100 100
NOx guarantee value (mg/Nm) <80 <80 <80 <80 <150 <80
CO guarantee value (mg/Nm) <50 <50 <50 <50 <50 <50
Guaranteed value of particulate matter (mg/Nm) <20 <20 <20 <20 <20 <20
SO2 guarantee value (mg/Nm) <30 <30 <30 <30 <30 <30

3. Exceptional Ultra Low NOx Burner Characteristics: Engineered for Environmental Excellence.

1) Expertly disperses fuel in space for supply, achieving a significant reduction in flame center temperature.
2) Exhibits a stable flame, adeptly mixed with secondary gas, ensuring further combustion and promoting a thorough completion of the combustion process.
3) Flue gas undergoes a meticulous heat exchange, efficiently transferring heat to the gas and combustion air-raising the inlet temperature to significantly enhance combustion efficiency.
4) The innovative design of the brazier brick influences fluid flow, playing an active role in shaping the spreading flame, thus optimizing combustion dynamics.
5) Ingeniously switches fuel supply on the ring according to precise rules, crafting a swirling flame that strategically avoids furnace flame erosion.

4. Smoke Assurance Indicators: Pioneering Standards in Emission Control.

Oxygen Content in Flue Gas (O2): Maintained at 3% (mol dry basis), ensuring optimal combustion and efficiency.
NOx Concentration: A minimal 50mg/Nm ³, reflecting our commitment to low environmental impact.;
CO Concentration: Stringently controlled at 40mg/Nm ³ to uphold air quality standards.;
Particulate Matter: Kept at ≤ 20mg/Nm ³, ensuring minimal environmental footprint.
Unburned Hydrocarbons: Maintained at ≤ 20mg/Nm ³, showcasing our dedication to clean combustion solutions.
Our Advantages
1. Unparalleled Company Strength
Founded in the robust year of 2007, Hunan Zhongding Thermal Technology Co., Ltd. boasts an impressive registered capital of 46 million RMB. Our expansive production plant spans 12,000 square meters. We are pioneers in the R&D, design, and manufacturing of high-caliber auxiliary equipment including petrochemical heating furnaces, industrial furnaces, and more. Our annual production capacity is formidable, with 5,000 sets of burners, 100 rotary air preheaters, and another 100 heating furnaces and aluminum melting furnaces. With an average annual sales revenue of 200 million RMB, we have earned 1 software copyright, 12 coveted invention patents, and over 120 utility model patents. Engaging deeply in industry academia collaboration, we have forged influential partnerships with renowned institutions like Beijing University of Science and Technology and China University of Petroleum. Our achievements have been recognized with prestigious titles such as "Specialized, Refined, Unique and New" Demonstration Enterprise and "National Specialized, Refined, Unique and New Small Giant Enterprise."
Advanced Gas Burners for Vacuum Furnaces with Custom Production Options


2. Prestigious Company Qualifications

Advanced Gas Burners for Vacuum Furnaces with Custom Production OptionsAdvanced Gas Burners for Vacuum Furnaces with Custom Production OptionsAdvanced Gas Burners for Vacuum Furnaces with Custom Production Options

3. Unrivaled Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
Advanced Gas Burners for Vacuum Furnaces with Custom Production OptionsUnveiling the Zhongding 95+ Complete Technological Superiority

a. Elevating heating furnace thermal efficiency to an impressive 95% and beyond;
b. Achieving ultra-low NOx and Coe emissions, setting new environmental standards;
c. Reducing flue gas temperature impressively below 80 ºC;
d. Championing carbon neutrality and peak carbon emissions for a sustainable future;

2) Cutting-Edge Flue Gas Waste Heat Recovery Technology

Four Cornerstones of Excellence:

a. Exceptional wide-range applicability integrated into diverse systems;
b. Superior heat exchange efficiency, enhancing thermal efficiency by a remarkable 3%;
c. Optimized low exhaust temperature, robust resistance to dew point corrosion, and minimized pressure drop;
d. Free from scaling or dust accumulation, offering variable frequency regulation and effortless maintenance.

After Sales Service

1. We guarantee that the quality of our supplied products will impeccably meet all design, construction, and usage requirements;

2. Our experienced technical team will be dispatched to provide complimentary on-site guidance, ensuring a seamless installation process. They will address any issues encountered during equipment installation and trial operations. This support continues throughout the 12-month quality assurance period, beginning from the equipment commissioning date. Should any manufacturing quality issues arise during this time, we will repair or replace the items at no cost. For issues stemming from improper usage by the buyer, we offer expert services for a nominal fee.

3. We pledge to deliver comprehensive on-site services during the installation phase, meticulously supervising the installation quality to meet our high standards.

4. Throughout the warranty period, should any manufacturing quality issues emerge during equipment operation, we assure you of our swift response. Within 8 hours of receiving your communication (letter or telegram), we will address the issue. Our team will be onsite within 24 hours (for locations within China) to resolve the problem free of charge, persisting until it is entirely rectified. For international clients, we will initiate prompt remote assistance within 24 hours, diligently attempting to resolve the issue. If unresolved, we will dispatch a dedicated specialist overseas at the earliest opportunity, ensuring thorough resolution.

5. We accept full responsibility for maintaining process guarantees. Should any deviations in operational performance arise during the warranty period, we will proactively gather pertinent data, identify issues, conduct a thorough analysis, and implement necessary modifications to ensure conformity with process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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