Efficient Waste Oil Burner for Industrial Heating Applications and Sale

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYNQ-QL1.33
• Type: Ultra Low Nox Burner
• Certification: ISO
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Crafted in China, our Efficient Ultra Low NOx Industrial Burners are designed specifically for Atmospheric and Vacuum Furnaces, ensuring unparalleled performance and eco-friendly operations. Experience the epitome of efficiency with our advanced technology that seamlessly integrates with your system to deliver optimal results while significantly reducing emissions. Trust in our innovation to elevate your industrial heating applications to new heights.

Product Description

Introducing our state-of-the-art high-efficiency, energy-saving burner that embraces cutting-edge, ultra-clean technology. This burner stands out with its remarkable ability to achieve ultra-low nitrogen oxide (NOx) emissions, setting a new standard in the industry. Grounded in the advanced concept of optimizing combustion technology and systems for industrial and heating furnaces, our burner seamlessly integrates a suite of innovative techniques. By orchestrating staged combustion, multiple combustion phases, precise oxide supply, and leveraging the flame plasticity of braze bricks, we ensure a meticulously refined combustion process. Additionally, features like flue gas reflux and ultra-adiabatic combustion work harmoniously to drastically lower the flame center temperature or local high temperatures. The result? Exceptionally reduced NOx emissions, promising an eco-friendly and efficient solution for all your industrial heating needs.

Detailed Photos

Product Parameters

1. In-depth Details and Comprehensive Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Advanced Technical Parameters of the Burner for Optimal Performance
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Characteristics of the Ultra-Low NOx Burner for Enhanced Environmental Compliance

1) The fuel is skillfully dispersed in space for optimized supply, significantly reducing the flame's central temperature, enhancing efficiency and safety.
2) The flame remains stable, expertly mixed with secondary gas to support further combustion, ensuring thorough and complete burning.
3) Flue gases undergo a state-of-the-art heat exchange process, transferring critical heat to the gas and combustion air. This increase in inlet temperature substantially improves combustion efficiency.
4) The design and shape of the brazier brick intricately affect fluid flow, allowing precise intervention in shaping the spreading flame for optimal performance.
5) By methodically switching the fuel supply around the ring according to specific rules, a dynamic swirling flame is achieved, effectively preventing furnace flame erosion, thus extending the lifespan of the equipment.

4. Assurance Indicators for Smoke Emission Standards

Oxygen content in flue gas (O2): Precisely maintained at 3% (mol dry basis) for optimal combustion.
NOx concentration: Carefully controlled at 50mg/Nm³, adhering to strict environmental standards.;
CO concentration: Kept at a minimal 40mg/Nm³, ensuring reduced carbon emissions.;
Particulate matter: ≤ 20mg/Nm³; meticulously filtered to ensure cleaner emissions.
Unburned hydrocarbons: ≤ 20mg/Nm³, effectively minimized to enhance environmental safety.

Our Advantages

1. Unmatched Company Strength

Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. boasts a robust foundation with a registered capital of 46 million RMB and a sprawling 12,000 square meter production facility. Our expertise lies in the R&D, design, and manufacture of essential auxiliary equipment, including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and furnace accessories. With an impressive annual production capability of 5,000 burner units, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces, we achieve an average annual sales revenue of 200 million RMB. Our innovation prowess is reflected in our ownership of 1 software copyright, 12 invention patents, and over 120 utility model patents. We foster significant industry-academia collaborations, partnering with esteemed institutions like Beijing University of Science and Technology and China University of Petroleum. Since our inception, we have been honored with the prestigious titles of 'Specialized, Refined, Unique, and New' Demonstration Enterprise, and 'National Specialized, Refined, Unique, and New Small Giant Enterprise.'

2. Exemplary Company Qualifications

3. Distinct Product Advantages

1) Zhongding's Advanced Green Heating Furnace 95+ Technology
Discover the Full Spectrum of Zhongding 95+ Technological Superiority

a. Achieve exceptional thermal efficiency, exceeding 95%;
b. Benefit from ultra-low NOx and CO emissions;
c. Remarkably reduce flue gas temperatures to below 80 ºC;
d. Embrace and promote carbon neutrality while addressing peak carbon emissions;

2) Flue Gas Waste Heat Recovery Innovation

Explore Four Key Advantages:

a. Versatile and widely applicable;
b. Exceptional heat exchange efficiency, enhancing the thermal efficiency of heating furnaces by 3%;
c. Low exhaust temperatures complemented by resistance to dew point corrosion and minimal pressure drop;
d. Experience freedom from scaling or dust accumulation, with the added benefits of variable frequency regulation and straightforward maintenance.

After Sales Service

1. We pledge our commitment to deliver products that consistently meet and exceed the design, construction, and usage specifications, ensuring superior quality and reliability.

2. We are dedicated to sending seasoned technical experts for complimentary on-site guidance during equipment installation and initial operation. Our support will continue throughout the 12-month trial and quality assurance period, starting from the equipment commissioning date. Should any manufacturing defects arise within this period, we will promptly offer free repairs or replacements. For issues due to improper use by the buyer, we provide additional services at a reasonable fee.

3. Our team will be present on-site during the product installation phase to ensure a seamless process and maintain top-notch installation quality through effective supervision.

4. Throughout the warranty period, should any manufacturing issues be detected during equipment operation, we guarantee a swift response: within 8 hours of receiving the buyer's notification. Our commitment includes arriving on-site within 24 hours (within China) to resolve issues at no cost until completely rectified. For international clients, we will initiate remote support within 24 hours. If the problem persists, a dedicated specialist will be dispatched overseas at the earliest opportunity to ensure resolution.

5. We assume full responsibility for guaranteeing process reliability. In the event of performance deviations during the warranty period, we will diligently gather necessary data, diagnose the issue, conduct in-depth analysis, and implement modifications to align with process performance benchmarks.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.