Advanced Waste Oil Burner for Versatile Industrial Heating Applications

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ0.10
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing the Industrial Ultra Low Emission Burner, a beacon of environmentally-conscious innovation for heating solutions. This state-of-the-art burner is designed specifically to provide top-tier heating capabilities while maintaining impressively low emissions. Ideal for industries seeking sustainable and efficient heating options, this burner not only meets but exceeds stringent environmental standards, ensuring that your operations are both green and efficient.

Product Description

Elevate your industrial heating solutions with our Advanced Waste Oil Burner, a marvel of high-efficiency energy conservation and pristine clean technology. Crafted with cutting-edge precision, this burner champions eco-friendliness by dramatically minimizing nitrogen oxide emissions. Its sophisticated design is anchored in the advanced optimization of combustion technology and the refinement of combustion systems in both industrial and heating furnaces. Harness the power of innovative methodologies such as staged combustion, multi-faceted combustion processes, and strategic oxide supply. The ingenious incorporation of flame plasticity via braze bricks, alongside flue gas reflux and ultra adiabatic combustion, meticulously reduces the flame center temperature or any localized high temperatures. This thoughtful engineering ensures exceptionally low NOx emissions, setting a new standard for environmentally conscious industrial practices.

Detailed Photos

Product Parameters

1. Details and Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical Parameters of Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra-Low NOx Burner Characteristics

1) Ingeniously disperses fuel across space, significantly diminishing the flame's central temperature, ensuring a more efficient burn.
2) Exhibits a stable flame by integrating secondary gas, fostering thorough combustion and maximizing energy efficiency.
3) Flue gases engage in an innovative heat exchange process, transferring warmth to both gas and combustion air, thereby enhancing the inlet temperature for superior combustion efficiency.
4) The strategic contour of the brazier brick influences fluid dynamics, allowing precise control over the flame's spread and shape.
5) Adjusting fuel supply on the ring following targeted protocols generates a swirling flame, effectively preventing furnace flame erosion.

4. Smoke Assurance Indicators

Oxygen content in flue gas (O2): 3% (mol dry basis) - expertly balanced for optimal combustion.
NOx concentration: 50mg/Nm ³ - impressively low emissions ensuring cleaner, greener operations.;
CO concentration: 40mg/Nm ³ - minimal carbon monoxide release, safeguarding air quality.;
Particulate matter: ≤ 20mg/Nm ³ - remarkably low levels, promoting a healthier environment.
Unburned hydrocarbons: ≤ 20mg/Nm ³ - efficiently minimized to reduce environmental impact.

Our Advantages

1. Unrivaled Company Strength

Established in 2007 with a robust registered capital of 46 million RMB, Hunan Zhongding Thermal Technology Co., Ltd. boasts a sprawling 12,000 square meter production facility. As pioneers in the R&D, design, and manufacturing of auxiliary equipment, we specialize in high-performance petrochemical heating furnaces, sophisticated industrial furnaces, efficient burners, advanced regenerative air preheaters, and premium furnace accessories. Our impressive annual production capacity includes 5000 state-of-the-art burners, 100 high-efficiency rotary air preheaters, and 100 cutting-edge heating furnaces, including aluminum melting furnaces. Generating an impressive average annual revenue of 200 million RMB, we proudly hold 1 software copyright, 12 groundbreaking invention patents, and over 120 utility model patents. We actively engage in industry-academia collaboration, partnering with esteemed institutions like Beijing University of Science and Technology and China University of Petroleum. Recognized for our excellence, we have been honored with prestigious titles such as 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'

2. Prestigious Company Qualifications

3. Superior Product Advantages

1) Zhongding Green Heating Furnace 95+ Technology
The Comprehensive Technological Mastery of Zhongding 95+

a. Elevating thermal efficiency to a remarkable 95% and beyond;
b. Achieving ultra-low NOx and CO emissions, setting industry standards;
c. Reducing flue gas temperature below 80 ºC for enhanced efficiency;
d. Pioneering carbon neutrality and peak carbon emission strategies;

2) Innovative Flue Gas Waste Heat Recovery Technology

Four Unmatched Advantages:

a. Exceptionally broad applicability across various industries;
b. Superior heat exchange efficiency, boosting thermal efficiency by an additional 3%;
c. Features low exhaust temperature, resilience against dew point corrosion, and minimal pressure drop;
d. Free from scaling or dust buildup, with variable frequency regulation and effortless maintenance

After Sales Service

1. We guarantee that our supplied products will consistently meet the highest standards in design, construction, and functional requirements; ensuring unmatched quality and reliability.

2. Comprehensive Support Our commitment includes the dispatch of seasoned technical experts to provide complimentary on-site guidance, addressing any challenges encountered during installation and trial operations. This support extends throughout the entire trial phase, with a robust 12-month quality assurance period commencing from equipment commissioning. Should any manufacturing quality issues arise within this timeframe, we pledge to repair or replace the products at no cost. Additionally, we offer paid assistance for issues stemming from improper usage by the buyer.

3. During the product installation process, we are dedicated to offering on-site support and ensuring the highest standards of installation quality are met, thereby optimizing the performance and longevity of our products.

4. Prompt Problem Resolution Throughout the warranty period, any manufacturing quality concerns that arise will be addressed with urgency. We commit to responding within 8 hours upon receiving the buyer's communication, and our team will be on-site within 24 hours (within China) to resolve the issue at no additional cost. For international clients, we initiate remote assistance within 24 hours. If unresolved, we promptly dispatch a specialist overseas to ensure a swift resolution.

5. We assume full responsibility for process guarantees, ensuring that if any discrepancies occur during the warranty period, we meticulously gather data to diagnose and analyze the issue, implementing necessary modifications to align with process performance parameters and maintain excellence.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.