High-Performance Gas Burners for Diverse Industrial Heating Needs

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYNQ-QL0.34
• Type: Ultra Low Nox Burner
• Certification: ISO
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Discover the pinnacle of Chinese engineering with our state-of-the-art, highly efficient Ultra Low NOx Industrial Burners. Expertly crafted for both atmospheric and vacuum furnaces, these burners set the standard for exceptional performance and environmental responsibility, making them the ideal choice for your diverse industrial heating needs.

Product Description

Discover the revolutionary High-Performance Gas Burners by Hunan Zhongding Thermal Technology Co., Ltd., meticulously designed to cater to a variety of industrial heating needs with exceptional efficiency. Our innovative burner showcases high-efficiency, energy-saving, and ultra-clean technology, ensuring ultra-low nitrogen oxide emissions. This advanced technology is grounded in the optimization of combustion systems tailored for industrial and heating furnaces. By integrating cutting-edge techniques like staged combustion, multiple combustion, and optimal oxide supply, alongside the flame plasticity of braze bricks, flue gas reflux, and ultra-adiabatic combustion, we effectively lower the flame center temperature and mitigate local high temperatures. The result is a significant reduction in NOx emissions-achieving unparalleled ultra-low emissions and setting a new standard in eco-friendly industrial heating solutions.

Detailed Photos

Product Parameters

1. In-depth Details and Specifications of Burner Internals: Explore the intricate design and engineering that make our burners stand out in performance and efficiency.
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Advanced Technical Parameters of the Burner: Discover the cutting-edge technologies and precise measurements that ensure optimal operation and reliability in various industrial settings.
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra-Low NOx Burner Characteristics: Designed for superior environmental compliance, these burners offer exceptional reduction in nitrogen oxide emissions.

1) Efficiently dispersing fuel across the space to effectively minimize the temperature at the flame's core, thus optimizing heat distribution.
2) Stability in flame achieved by mixing with secondary gas, promoting thorough and complete combustion, maximizing energy utilization.
3) Innovative heat exchange process with flue gas, enhancing combustion by elevating the inlet temperature, leading to superior thermal efficiency.
4) Impact of brazier brick shape on fluid dynamics can modify flame spread, harnessing fluid flow to improve performance.
5) By strategically switching fuel supply on the ring, a swirling flame is created, effectively preventing furnace flame erosion and ensuring longevity.

4. Smoke Assurance Indicators: Measure and maintain optimal emissions for a cleaner and more sustainable operation.

Oxygen Content in Flue Gas (O2): Precisely measured at 3% (mol dry basis) to ensure efficient combustion.
NOx Concentration: Maintained at an impressive 50mg/Nm³, epitomizing our commitment to eco-friendly operations.;
CO Concentration: Limited to 40mg/Nm³, ensuring compliance with stringent emission standards.;
Particulate Matter: ≤ 20mg/Nm³; ensuring a cleaner exhaust with minimal environmental impact.
Unburned Hydrocarbons: ≤ 20mg/Nm³, showcasing our precision in achieving near-complete combustion.

Our Advantages

1. Company Strength

Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a paragon of industrial innovation with a robust registered capital of 46 million RMB. Our expansive production facility sprawls over 12,000 square meters, underpinning our specialization in the R&D, design, and manufacturing of cutting-edge auxiliary equipment including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and essential furnace accessories. With an outstanding annual production capacity of 5,000 sets of burners, 100 rotary air preheaters, and 100 sophisticated heating and aluminum melting furnaces, our operations command an impressive average annual sales revenue of 200 million RMB. Proudly, our innovation prowess is fortified by 1 software copyright, 12 invention patents, and over 120 utility model patents. Our proactive engagement with academic excellence is exemplified through industry-academic collaborations with esteemed institutions such as Beijing University of Science and Technology and China University of Petroleum. Accolades like the 'Specialized, Refined, Unique and New' Demonstration Enterprise and the prestigious title of 'National Specialized, Refined, Unique and New Small Giant Enterprise' are testaments to our relentless pursuit of excellence and pioneering spirit.

2. Company Qualifications

3. Product Advantages

1) Zhongding Green Heating Furnace 95+ Technology
Zhongding 95+ Full Technological Prowess

a. Experience unparalleled thermal efficiency, elevating our heating furnaces to exceed 95% efficiency.
b. Embrace the future with ultra-low NOx and ultra-low CO emissions, setting new standards in environmental responsibility.
c. Witness groundbreaking reductions in flue gas temperatures, falling below 80 ºC, ensuring energy conservation at its finest.
d. Align with global sustainability goals by implementing carbon neutrality concepts and achieving peak carbon emission standards.

2) Flue Gas Waste Heat Recovery Technology

Four Major Advantages:

a. Versatile applicability that meets diverse industrial needs.
b. Achieve unmatched heat exchange efficiency, augmenting the heating furnace's thermal efficiency by an impressive 3%.
c. Benefit from significantly lower exhaust temperatures, resistance to dew point corrosion, and minimized pressure drop.
d. Enjoy maintenance ease with no scaling or dust accumulation, complemented by variable frequency regulation.

After Sales Service

1. We guarantee that each product supplied by Hunan Zhongding Thermal Technology Co., Ltd. aligns with the highest standards in design, construction, and usage requirements, ensuring optimal performance and reliability.

2. Our dedicated team of seasoned experts will offer comprehensive on-site guidance at no extra charge, addressing any issues during equipment installation and trial operations. From the moment of commissioning, enjoy a 12-month trial operation and quality assurance period. Should you encounter any manufacturing quality concerns within this timeframe, we pledge to provide complimentary repairs or replacements. Additionally, we offer paid services for issues stemming from improper usage by the buyer.

3. Throughout the installation process, our on-site support ensures meticulous oversight, guaranteeing the highest quality installation for your peace of mind.

4. In the unlikely event of manufacturing quality concerns during the warranty period, our rapid response team will act promptly. Within 8 hours of notification, we'll initiate a solution, arriving on-site within 24 hours (within China) to resolve the issue at no cost. For international clients, remote assistance begins within 24 hours, and if necessary, we will dispatch a specialist to your location to ensure a seamless resolution.

5. We commit to upholding our process guarantees with unwavering responsibility. Should operational performance not meet expectations during the warranty, our team will diligently gather data, diagnose the issue, and make the necessary adjustments to ensure compliance with process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.