Eco-Conscious Heating Burners with Advanced Efficiency and Low Emissions

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.10
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing the Industrial Ultra Low Nox Heating Furnace Burner, meticulously engineered to cater to your efficient heating equipment needs. Delivering exceptional performance, this burner is designed to significantly reduce nitrogen oxide emissions, ensuring an eco-friendly operation. Experience optimal efficiency as our burner harmonizes advanced technology with cutting-edge engineering to provide sustainable and reliable heating solutions for various industrial applications.

Product Description

Introducing the high-efficiency, energy-saving, and ultra-clean technology burner, a marvel of modern engineering designed to revolutionize industrial and heating furnaces. This burner pushes the boundaries of low nitrogen oxide emissions through the ingenious application of advanced combustion principles. By optimizing the core combustion technology and system, we seamlessly integrate staged combustion, multifaceted ignition processes, and precise oxide supply. The innovative flame plasticity of braze bricks and strategic flue gas reflux synergize with ultra adiabatic combustion techniques, effectively minimizing the flame center temperature and local hot spots. The result? Exceptionally low NOx emissions that set a new standard for environmental sustainability.

Detailed Photos

Product Parameters

1. Detailed and Innovative Specifications of the Burner's Internal Mechanics
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Cutting-Edge Technical Parameters of the Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Distinctive Features of Our Ultra-Low NOx Burner

1) Ingeniously disperses fuel throughout the space to supply energy, effectively minimizing the flame's central temperature.
2) Guarantees a stable flame, blending with secondary gases for enhanced combustion, fostering thorough and complete burning.
3) The flue gas undergoes a sophisticated heat exchange process, transferring warmth to both the gas and combustion air, thereby boosting combustion efficiency with increased inlet temperature.
4) The brazier brick's form significantly impacts fluid flow and can strategically influence the shape of the spreading flame, optimizing performance.
5) By methodically alternating the fuel supply across the ring, a swirling flame is ingeniously produced, effectively mitigating furnace flame erosion.

4. Premier Smoke Assurance Indicators

Oxygen content in flue gas (O2): maintained at an optimal 3% (mol dry basis)
NOx concentration: impressively low at 50mg/Nm ³;
CO concentration: an eco-friendly 40mg/Nm ³;
Particulate matter: rigorously controlled at ≤ 20mg/Nm ³;
Unburned hydrocarbons: expertly contained at ≤ 20mg/Nm ³

Our Advantages

1. Unrivaled Company Strength

Hunan Zhongding Thermal Technology Co., Ltd., established in 2007 with a robust registered capital of 46 million RMB, stands as a beacon of innovation and excellence. Spanning a sprawling 12,000 square meters, our production plant is a hub of pioneering R&D and cutting-edge design, specializing in auxiliary equipment like petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and comprehensive furnace accessories. With a remarkable annual production capability of 5,000 burners, 100 rotary air preheaters, and 100 heating furnaces, including aluminum melting furnaces, we boast an impressive annual sales revenue of 200 million RMB. Our intellectual property portfolio shines with 1 software copyright, 12 invention patents, and over 120 utility model patents, underscoring our commitment to innovation. Our extensive industry-academia collaboration includes esteemed partnerships with Beijing University of Science and Technology, China University of Petroleum, among others. Recognized with prestigious accolades, we are honored as a 'Specialized, Refined, Unique and New' Demonstration Enterprise and a 'National Specialized, Refined, Unique and New Small Giant Enterprise.'

2. Prestigious Company Qualifications

3. Unparalleled Product Advantages

1) The Zhongding Green Heating Furnace 95+ Technology
Zhongding's 95+ Technology: A Complete Set of Pioneering Advantages

a. Elevating thermal efficiency of the heating furnace to an impressive 95% and beyond.
b. Achieving ultra-low NOx and Coe emissions for cleaner, greener operations.
c. Efficiently reducing flue gas temperature to below 80 ºC, ensuring optimal performance.
d. Embracing the principles of carbon neutrality and peak carbon emissions to lead a sustainable future.

2) Innovative Flue Gas Waste Heat Recovery Technology

Four Game-Changing Advantages:

a. Remarkable wide applicability across various industrial scenarios.
b. Superior heat exchange efficiency, enhancing the heating furnace's thermal efficiency by an additional 3%.
c. Resilience against low exhaust temperatures, dew point corrosion, and minimal pressure drop.
d. Exceptional design preventing scaling or dust accumulation, featuring variable frequency regulation and effortless maintenance.

After Sales Service

1. We are committed to ensuring that our Eco-Conscious Heating Burners with Advanced Efficiency and Low Emissions consistently meet the highest standards for design, construction, and practicality, ensuring they fulfill all intended usage requirements;

2. Our team of seasoned technical experts will be dispatched to provide invaluable, complimentary on-site guidance, expertly addressing and resolving any challenges encountered during the installation and trial operation of your equipment. We guarantee a seamless experience up until the successful trial operation, extending our quality assurance to 12 months from the date of equipment commissioning. Should any manufacturing quality issues arise within this period, we pledge to undertake all necessary repairs or replacements at no additional cost. For issues stemming from improper usage by the buyer, we offer our services at competitive rates.

3. We pledge to deliver expert on-site services throughout the installation process of our state-of-the-art products, ensuring superior supervision and unparalleled installation quality.

4. During the warranty period, if any manufacturing-related quality challenges emerge during equipment operation, we guarantee a prompt response within 8 hours upon receipt of a buyer's communication via letter or telegram. For local clients, our specialists will be on-site within 24 hours to resolve the issue, free of charge, ensuring complete resolution. For our valued international customers, we will initiate remote troubleshooting within 24 hours; should the issue persist, we will promptly dispatch a dedicated representative to your location to ensure a swift resolution.

5. We assume full responsibility for ensuring process guarantees are met. If any deviations in operational performance occur during the warranty period, we commit to meticulously gathering data, diagnosing the issue, conducting comprehensive analyses, and implementing essential modifications to ensure our products meet their promised performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.