Efficient Waste Oil Burner for Vacuum Furnaces and Broad Applications

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYNQ-QL0.31
• Type: Ultra Low Nox Burner
• Certification: ISO
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing our state-of-the-art Made in China Efficient Ultra Low Nox Industrial Burners, meticulously engineered for Atmospheric and Vacuum Furnaces. Experience unmatched performance, reliability, and eco-friendly operation, setting a new standard in industrial heating solutions with Hunan Zhongding Thermal Technology Co., Ltd.

Product Description

Discover the pinnacle of high-efficiency, energy-saving technology with our cutting-edge burner. Engineered for unparalleled performance, it features ultra-clean technology that minimizes nitrogen oxide emissions to unprecedented levels. By mastering the art of combustion, this burner redefines the standards of industrial and heating furnaces. It incorporates an advanced suite of technologies including staged combustion, multiple combustion techniques, and precise oxide supply. Its innovative design, featuring braze brick flame plasticity, flue gas reflux, and ultra-adiabatic combustion, ensures that the flame center temperature or local high temperatures are significantly lowered, resulting in exceptionally low NOx emissions. Experience the future of eco-friendly technology today.

Detailed Photos

Product Parameters

1. Meticulously crafted details and specifications of burner internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Comprehensive technical parameters of the burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Cutting-edge ultra low NOx burner characteristics

1) The fuel is expertly dispersed in space, ensuring effective temperature reduction at the flame's center.
2) Experience a stable flame, ingeniously mixed with secondary gas to promote thorough and complete combustion.
3) Flue gas undergoes a strategic heat exchange process, transferring heat to both gas and combustion air, thereby enhancing combustion through increased inlet temperatures.
4) The brazier brick's shape significantly affects fluid flow, allowing intervention to refine the spreading flame's shape.
5) By methodically switching the fuel supply on the ring according to specific rules, a swirling flame is achieved to prevent furnace flame erosion.

4. Smoke assurance indicators

Oxygen content in flue gas (O2): A precise 3% (mol dry basis)
NOx concentration: Remarkably low at 50mg/Nm ³;
CO concentration: Just 40mg/Nm ³;
Particulate matter: ≤ 20mg/Nm ³; ensuring cleaner emissions
Unburned hydrocarbons: ≤ 20mg/Nm ³; maintaining efficiency

Our Advantages

1. Unmatched Company Strength

Established with a clear vision in 2007, Hunan Zhongding Thermal Technology Co., Ltd. proudly stands on a foundation of 46 million RMB in registered capital. Our vast production plant spans 12,000 square meters, where we excel in the R&D, design, and manufacturing of innovative auxiliary equipment, including petrochemical heating furnaces, industrial furnaces, and state-of-the-art burners. With an impressive annual production capacity, we produce 5000 burners, 100 rotary air preheaters, and 100 heating furnaces, including advanced aluminum melting furnaces, generating an average annual sales revenue of 200 million RMB. Our intellectual property portfolio is robust, encompassing 1 software copyright, 12 pioneering invention patents, and over 120 utility model patents. Our strategic collaborations with prestigious universities such as Beijing University of Science and Technology and China University of Petroleum highlight our commitment to industry-academia synergy. Since our inception, we've been honored with accolades like the "Specialized, Refined, Unique and New" Demonstration Enterprise, as well as the "National Specialized, Refined, Unique and New Small Giant Enterprise."

2. Prestigious Company Qualifications

3. Product Superiority

1) Zhongding's Green Heating Furnace Technology: A Masterpiece of 95+ Engineering
The Unmatched Advantages of the Zhongding 95+ Technology Suite

a. Elevating thermal efficiency to a remarkable 95% and beyond in our heating furnaces;
b. Achieving ultra-low emissions of NOx and Coe, setting new industry standards;
c. Remarkably reducing flue gas temperatures to below 80 ºC, enhancing efficiency;
d. Firmly establishing the principles of carbon neutrality and peak carbon emission strategies;

2) Pioneering Flue Gas Waste Heat Recovery Technology

Harnessing Four Core Advantages:

a. Universally applicable across a broad range of scenarios;
b. Extraordinary heat exchange efficiency, boosting thermal efficiency by 3%;
c. Exceptionally low exhaust temperatures, resilient to dew point corrosion, and minimal pressure drop;
d. Zero scaling or dust accumulation, featuring variable frequency regulation and effortless maintenance

After Sales Service

1. We are committed to ensuring that the products you receive are of impeccable quality, meeting every design, construction, and usage requirement with precision and excellence;

2. Our dedicated and skilled technical team will be dispatched to provide superior, complimentary on-site guidance. This service ensures that every step of the equipment installation and trial operation is seamless. From the moment of commissioning, enjoy a robust 12-month quality assurance period. Should any manufacturing quality issues arise during this time, rest assured, we offer free repairs or replacement. For issues stemming from improper use, we also provide professional paid services.

3. We offer exceptional on-site services throughout the installation process, ensuring the installation quality is thoroughly and effectively supervised.

4. During the warranty period, should any manufacturing quality issues be identified during equipment operation, we promise a swift response within 8 hours upon receiving your communication. Our commitment involves arriving at your site within 24 hours within China to provide free resolution until the issue is fully rectified. For our esteemed international clients, we initiate remote assistance within 24 hours, and should the need arise, promptly dispatch a dedicated expert to provide on-site support abroad until resolution.

5. We take full responsibility for ensuring process guarantees. If any deviations in operational performance occur during the warranty period, we commit to meticulously gathering essential data, accurately diagnosing the issue, performing in-depth analysis, and making any necessary adjustments to align with the desired process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.