Versatile Industrial Heating Burner for Comprehensive Energy Solutions

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.39
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing the Industrial Ultra Low Emission Burner, your ultimate ally in achieving environmentally friendly heating solutions. This innovative and highly efficient burner is designed to significantly reduce emissions while delivering powerful and consistent heat output for industrial applications. Embrace the future of sustainable heating with our advanced technology that ensures both performance and environmental responsibility.

Product Description

Introducing our state-of-the-art Advanced 8-Burner Gas System, engineered with cutting-edge technology for unparalleled energy efficiency and ultra-clean operation. This high-performance burner system is meticulously crafted to achieve exceptionally low nitrogen oxide emissions, setting new standards in environmental sustainability. By harnessing the power of innovative combustion technology and sophisticated furnace systems, we optimize every aspect of the heating process. Utilizing advanced techniques such as staged combustion, multi-level burning, oxide supply optimization, and flame plasticity with braze bricks, our system creates a harmonious balance in heat distribution. The inclusion of flue gas reflux and ultra-adiabatic combustion technologies further enhances performance, actively reducing the flame center temperature and mitigating localized high temperatures. This results in remarkably low NOx emissions, making it a perfect solution for industries seeking comprehensive and eco-friendly heating solutions.

Detailed Photos

Product Parameters

1. Intricate Details and Comprehensive Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical Mastery: Exhaustive Parameters of the Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Characteristics of Ultra-Low NOx Burners: Elevating Efficiency and Eco-Friendliness

1) Ingeniously disperses the fuel across the space, effectively minimizing the temperature at the flame's core, enhancing energy efficiency.
2) Ensures a stable flame, ingeniously mixed with secondary gas to promote further and complete combustion, maximizing energy output.
3) The flue gas is skillfully managed to undergo heat exchange, transferring vital heat to both the gas and combustion air - boosting inlet temperatures for optimized combustion.
4) The unique geometry of the brazier brick significantly influences fluid flow, skillfully shaping the spread of the flame for optimal performance.
5) By strategically switching the fuel supply around the ring in accordance with specific protocols, a swirling flame is achieved, adeptly preventing furnace flame erosion.

4. Smoke Assurance Indicators: Precision-Driven Standards

Oxygen Content in Flue Gas (O2): Meticulously maintained at 3% (mol dry basis) for optimal efficiency.
NOx Concentration: Impressively low at 50mg/Nm³, highlighting our commitment to sustainability.;
CO Concentration: Maintained at a minimal 40mg/Nm³, ensuring cleaner emissions.;
Particulate Matter: Kept at ≤ 20mg/Nm³, underscoring our dedication to air quality.
Unburned Hydrocarbons: Controlled to remain ≤ 20mg/Nm³, reinforcing our eco-friendly approach.

Our Advantages

1. Unmatched Company Strength

Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a beacon of innovation with a robust registered capital of 46 million RMB. Our expansive 12,000 square meter production plant serves as a hub for groundbreaking R&D, design, and manufacturing of auxiliary equipment including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and essential furnace accessories. Boasting an annual production capacity of 5,000 burner sets, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces, we achieve an impressive average annual sales revenue of 200 million RMB. Our intellectual prowess is highlighted by 1 software copyright, 12 invention patents, and over 120 utility model patents. We are pioneers in industry academia collaboration, forging strong partnerships with prestigious institutions like Beijing University of Science and Technology and China University of Petroleum. Our accolades include the esteemed titles of "Specialized, Refined, Unique and New" Demonstration Enterprise and "National Specialized, Refined, Unique and New Small Giant Enterprise."

2. Prestigious Company Qualifications

3. Superior Product Advantages

1) Innovative Zhongding Green Heating Furnace 95+ Technology
Zhongding 95+ Set of Technological Breakthroughs

a. Achieving unparalleled thermal efficiency above 95%;
b. Delivering ultra-low NOx and CO emissions for cleaner air;
c. Reducing flue gas temperatures to below 80 ºC, enhancing efficiency;
d. Championing carbon neutrality and aiding peak carbon emissions targets;

2) Pioneering Flue Gas Waste Heat Recovery Technology

Four Key Advantages:

a. Versatile and widely applicable;
b. Exceptional heat exchange efficiency, boosting thermal efficiency by an additional 3%;
c. Withstands low exhaust temperatures, resists dew point corrosion, and maintains a low pressure drop;
d. Ensures no scaling or dust accumulation; offers variable frequency regulation and straightforward maintenance

After Sales Service

1. We pledge to uphold the highest standards of quality assurance, ensuring that all products meet stringent design, construction, and usage guidelines seamlessly.

2. Our dedicated team of seasoned technical experts is ready to provide complimentary on-site support, ensuring smooth installation and flawless trial operations. For a full 12-months post-commissioning, we stand by our warranty - any manufacturing quality concerns will be addressed with free repairs or replacements. For issues due to buyer misuse, we offer our services at a reasonable fee.

3. Throughout the installation phase, we commit to delivering on-site expertise, ensuring exceptional oversight and unmatched installation quality.

4. During the warranty, if any manufacturing issues emerge, our rapid response team will be in touch within 8 hours of notice. Within China, we guarantee a site visit in 24 hours to resolve the issue at no cost. For our esteemed international clients, we initiate remote troubleshooting within 24 hours. If needed, a dedicated specialist will be dispatched overseas promptly to ensure swift resolution.

5. We take full responsibility for ensuring process guarantees. Should there be any deviations in operational performance during the warranty, our team will diligently gather data, identify and analyze the issue, and make necessary adjustments to meet the required performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.