High Efficiency Burner for Heat Furnace with Custom Production Options

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • High Efficiency Burner for Heat Furnace with Custom Production Options
  • High Efficiency Burner for Heat Furnace with Custom Production Options
  • High Efficiency Burner for Heat Furnace with Custom Production Options
  • High Efficiency Burner for Heat Furnace with Custom Production Options
  • High Efficiency Burner for Heat Furnace with Custom Production Options
  • High Efficiency Burner for Heat Furnace with Custom Production Options
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-DQ0.11
Type
Ultra Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Industrial Ultra Low Emission Burner for Environmentally Friendly Heating Solutions: Discover the pinnacle of eco-conscious heating technology with our Industrial Ultra Low Emission Burner. Crafted to perfection, this burner is the epitome of efficiency, designed to cater to the environmentally-aware industry. It promises to deliver superior heating performance while significantly reducing emissions, thus harmonizing industrial needs with ecological responsibility.
Product Description

Our High Efficiency Burner for Heat Furnace with Custom Production Options is a marvel of modern engineering, combining cutting-edge energy-saving techniques with ultra-clean technology. This burner is expertly designed to minimize nitrogen oxide emissions to an ultra-low level by employing an innovative blend of advanced combustion principles. By optimizing the combustion technology and system used in industrial and heating furnaces, it offers unparalleled performance. Key features include staged combustion, which ensures precise control and efficiency, and multiple combustion techniques that enhance the overall effectiveness of the process. The burner also utilizes an advanced oxide supply mechanism, flame plasticity with braze bricks, and flue gas reflux to maintain optimal operation. Furthermore, it incorporates ultra-adiabatic combustion technology, effectively lowering the flame center temperature or any localized high temperatures, thereby achieving exemplary ultra-low NOx emissions. With this burner, you not only gain superior performance but also contribute to a cleaner environment.

Detailed Photos

High Efficiency Burner for Heat Furnace with Custom Production OptionsHigh Efficiency Burner for Heat Furnace with Custom Production Options

Product Parameters
1. In-depth Details and Specifications of the Intricate Burner Internals
 
Dehydration heating furnace
No. Burner data Burner parameters
1 Single burner heat generation (design/normal/minimum) MW 2.28/1.51/0.46
2 Fuel gas pipeline network pressure (MPa) 0.05~0.2
3 Fuel gas Refer to the fuel gas data sheet
4 Excess air coefficient % ≤1.15
5 Ventilation form force-ventilate
6 Flame shape round
7 Installation position furnace bottom

2. Comprehensive Technical Parameters of the High-Efficiency Burner
 
Composition, mol% Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
SOR EOR SOR-PSA DOWN EOR-PSA DOWN Start-Up(LPG) Start-Up(Natural gas)
H2O 0.04 0.03 0.01 0.01 0 0
H2 41.47 23.67 88.13 75.57 0 0
N2 3.18 4.29 0.68 1.37 0 0.2
CO 10.96 6.99 2.34 2.24 0 0
CO2 1.18 1.03 0.32 0.33 0 0
CH4 21.37 37.01 3.98 11.84 0 91.53
C2H2 0 0 0 0 0 0
C2H4 0.99 7.42 0.21 2.37 0 0
C2H6 1.31 7.26 0.24 2.32 0 6.38
C3H6 10.14 5.76 2.17 1.84 1.04 0
C3H8 7.8 4.45 1.66 1.42 35.79 1.39
Isobutane 0.82 1.52 0.17 0.49 0.03 0.2
2-methylpropene 0.42 0.57 0.09 0.18 62.5 0
1-Butene 0.42 0 0   0.02 0.29
Butane 0.01 0 0     0
C5H12 0 0 0   0.59 0.02
Total, mol% 100 100 100 100 100 100
NOx guarantee value (mg/Nm) <80 <80 <80 <80 <150 <80
CO guarantee value (mg/Nm) <50 <50 <50 <50 <50 <50
Guaranteed value of particulate matter (mg/Nm) <20 <20 <20 <20 <20 <20
SO2 guarantee value (mg/Nm) <30 <30 <30 <30 <30 <30

3. Defining Features of the Ultra Low NOx Burner

1) Ingeniously dispersing fuel within the spatial realm, significantly diminishing the temperature pinnacle at the flame's core.
2) Experience unwavering flame stability, expertly mixed with secondary gas to amplify combustion, ensuring thorough fuel utilization.
3) The flue gas undergoes an innovative heat exchange process, transferring thermal energy efficiently to the gas and combustion air. An increase in inlet temperature will notably boost combustion efficiency.
4) The contour of the brazier brick ingeniously affects fluid dynamics, skillfully shaping the spread of the flame.
5) Through strategic manipulation of the fuel supply on the ring, a swirling flame is masterfully achieved, effectively mitigating furnace flame erosion.

4. Smoke Assurance Indicators: Maintaining Optimal Performance and Environmental Compliance

Oxygen content in flue gas (O2): Precisely 3% (mol dry basis) for optimal combustion efficiency.
NOx concentration: Just 50mg/Nm³, showcasing cutting-edge low-emission technology.;
CO concentration: A mere 40mg/Nm³, reflecting superior combustion precision.;
Particulate Matter: ≤ 20mg/Nm³; ensuring clean and efficient operation.
Unburned Hydrocarbons: Kept ≤ 20mg/Nm³, highlighting advanced combustion control.
Our Advantages
1. Unparalleled Company Strength
Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a pillar in the industry with an impressive registered capital of 46 million RMB. Our expansive 12,000 square meter production facility is a hub of innovation, specializing in the research, development, design, and manufacturing of auxiliary equipment for petrochemical heating furnaces, industrial furnaces, advanced burners, regenerative air preheaters, and essential furnace accessories. Annually, we boast a production capacity of 5,000 burner units, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces, driving an average sales revenue of 200 million RMB. Our commitment to excellence is evidenced by our ownership of 1 software copyright, 12 invention patents, and over 120 utility model patents. We embrace a collaborative approach, fostering industry-academia partnerships with prestigious universities such as Beijing University of Science and Technology and China University of Petroleum. Accolades include the distinguished titles of "Specialized, Refined, Unique and New" Demonstration Enterprise and "National Specialized, Refined, Unique and New Small Giant Enterprise."
High Efficiency Burner for Heat Furnace with Custom Production Options


2. Distinguished Company Qualifications

High Efficiency Burner for Heat Furnace with Custom Production OptionsHigh Efficiency Burner for Heat Furnace with Custom Production OptionsHigh Efficiency Burner for Heat Furnace with Custom Production Options

3. Exceptional Product Advantages

1) Zhongding's Revolutionary Green Heating Furnace 95+ Technology
High Efficiency Burner for Heat Furnace with Custom Production OptionsHarnessing Zhongding's 95+ Technology for Remarkable Efficiency

a. We have elevated the thermal efficiency of our heating furnaces to an astounding 95% or more;
b. Achieve ultra-low emissions of NOx and COe, setting a new standard in environmental responsibility;
c. Flue gas temperature is expertly reduced to below 80 ºC, enhancing performance;
d. Our commitment to sustainability is unwavering as we integrate the principles of carbon neutrality and peak carbon emissions management;

2) State-of-the-Art Flue Gas Waste Heat Recovery Technology

Discover Four Key Advantages:

a. Universally applicable across a range of systems, ensuring compatibility;
b. Exceptional heat exchange efficiency, boosting the heating furnace's thermal efficiency by an additional 3%;
c. Designed for low exhaust temperature, resistance to dew point corrosion, and maintaining a low pressure drop;
d. Eliminates scaling and dust accumulation, offers variable frequency regulation, and ensures effortless maintenance.

After Sales Service

1. Our unwavering commitment is to ensure that every product we supply not only meets but exceeds the rigorous standards set forth in design, construction, and application.

2. We promise to dispatch our elite technical team to provide complimentary, on-site assistance, resolving any issues that may arise during the installation and initial operation of our equipment. Our comprehensive trial operation and quality assurance period extends for 12 months, beginning from the date of commissioning. Should any manufacturing quality concerns arise within this period, we will take full responsibility for offering free repairs or replacements. For issues stemming from improper usage by the buyer, we also offer our expertise through paid services.

3. Our team is dedicated to providing exceptional on-site support throughout the installation process, ensuring unparalleled quality supervision to guarantee optimal installation outcomes.

4. During the warranty period, should any manufacturing quality issues manifest during equipment operation, we pledge to respond within an impressive 8 hours upon receipt of the buyer's notification. We will be on-site within 24 hours (within China) to address and resolve the problem, completely free of charge. For our international clients, we initiate remote support within 24 hours and, if necessary, dispatch specialized personnel overseas promptly to resolve the issue effectively.

5. We steadfastly accept responsibility for ensuring process guarantees. In the event of any operational performance deviations during the warranty period, we will diligently gather data, pinpoint the issue, analyze further, and implement the necessary modifications to ensure compliance with process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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