Premium Gas Burner for Industrial Heating Equipment and Applications

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.36
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Unveil the future of eco-conscious heating with our Industrial Ultra Low Emission Burner, a cutting-edge marvel designed to deliver unparalleled environmentally friendly heating solutions. Embrace innovative technology that significantly reduces emissions, setting a new standard in sustainable industrial applications.

Product Description

Introducing our cutting-edge, high-efficiency energy-saving gas burner, designed with ultra-clean technology. This revolutionary burner achieves ultra-low nitrogen oxide emissions by innovatively optimizing the combustion technology and system of industrial and heating furnaces. By integrating advanced methodologies such as staged and multiple combustion, precise oxide supply, and flame plasticity of braze bricks, along with flue gas reflux and ultra-adiabatic combustion, we effectively minimize the flame center temperature and local high temperatures. These technological advancements ensure that our burner delivers exceptional performance with significantly reduced NOx emissions, setting new standards in environmentally-friendly industrial heating solutions.

Detailed Photos

Product Parameters

1. Explore the intricate details and precise specifications of our burner's inner workings, engineered for optimal performance.
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Comprehensive technical parameters of the burner, showcasing its advanced capabilities and efficiency.
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Innovative characteristics of our ultra-low NOx burner, designed to minimize environmental impact.

1) Ingeniously disperses fuel in space, significantly lowering the central flame temperature for efficient energy use.
2) Achieves a remarkably stable flame, integrating secondary gas for enhanced combustion, ensuring thorough energy conversion.
3) The flue gas efficiently transfers heat through heat exchange, increasing inlet temperatures to boost combustion efficiency.
4) The unique design of the brazier brick influences fluid flow, refining the shape and spread of the flame.
5) By meticulously switching fuel supply on the ring, a swirling flame is created, preventing furnace flame erosion and enhancing longevity.

4. Assurance of smoke indicators

Oxygen Content in Flue Gas (O2): Precisely maintained at 3% (mol dry basis) for optimal operation.
NOx Concentration: Kept impressively low at 50mg/Nm³, supporting eco-friendly initiatives.;
CO Concentration: Controlled at 40mg/Nm³ to align with environmental standards.;
Particulate Matter: Maintained at ≤ 20mg/Nm³, ensuring clean and efficient operation.
Unburned Hydrocarbons: Limited to ≤ 20mg/Nm³, reinforcing our commitment to reducing emissions.

Our Advantages

1. Unmatched Company Strength

Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has firmly established itself with a robust registered capital of 46 million RMB. Our impressive production facility spans 12,000 square meters, dedicated to the pioneering R&D, design, and manufacturing of auxiliary equipment, including petrochemical heating furnaces, industrial furnaces, and advanced burners. At the heart of our operations is an annual production capacity that boasts 5,000 burners, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces, achieving an extraordinary average annual sales revenue of 200 million RMB. Our innovative prowess is unmatched, with ownership of 1 software copyright, 12 groundbreaking invention patents, and over 120 utility model patents. We proudly engage in extensive industry-academia collaborations with esteemed institutions like Beijing University of Science and Technology and China University of Petroleum. Our excellence has been recognized through accolades such as the 'Specialized, Refined, Unique and New' Demonstration Enterprise and the prestigious 'National Specialized, Refined, Unique and New Small Giant Enterprise.'

2. Prestigious Company Qualifications

3. Outstanding Product Advantages

1) Zhongding's Revolutionary Green Heating Furnace 95+ Technology
The Comprehensive Advantages of Zhongding 95+ Technology

a. Achieve unparalleled thermal efficiency of over 95%, setting a new standard for heating furnaces.
b. Experience ultra-low NOx and CO emissions, ensuring environmentally friendly operations.
c. Flue gas temperatures are reduced to below 80 ºC for improved efficiency and safety.
d. Embrace carbon neutrality and peak carbon emissions, aligning with global sustainability goals.

2) Cutting-Edge Flue Gas Waste Heat Recovery Technology

Four Exceptional Advantages:

a. Universally applicable across a wide range of scenarios.
b. Exceptional heat exchange efficiency, boosting the heating furnace's thermal efficiency by an impressive 3%.
c. Withstand low exhaust temperatures, offer resistance to dew point corrosion, and maintain low pressure drop.
d. Free from scaling or dust accumulation; features variable frequency regulation and ease of maintenance.

After Sales Service

1. We are committed to ensuring that the quality of our supplied products meets and exceeds all design, construction, and usage requirements, providing you with unmatched reliability and performance.

2. Our team of seasoned technical experts will be dispatched to deliver complimentary on-site guidance, addressing any challenges encountered during the equipment installation and trial operation processes. We ensure a seamless operation for up to 12 months from the commissioning date. Should any manufacturing quality issues arise within this assurance period, we pledge to undertake free repairs or replacements. For issues due to the buyer's mishandling, we offer paid service solutions.

3. We guarantee comprehensive on-site services throughout the product installation phase, meticulously overseeing every detail to ensure impeccable installation quality.

4. During the warranty period, if any manufacturing defects are detected during equipment operation, we assure a rapid response within 8 hours upon receiving notification from the buyer. We will arrive at the site within 24 hours (within China) to provide a complimentary resolution. For our international clients, remote assistance will be initiated within 24 hours. If unresolved, our specialists will promptly travel abroad to ensure the problem is comprehensively addressed.

5. We take full responsibility for guaranteeing the process's integrity. Should any deviations in operational performance occur during the warranty period, we are dedicated to gathering crucial data, pinpointing issues, conducting thorough analysis, and implementing necessary adjustments to ensure compliance with performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.