Advanced Heating Treatment Furnace Burner with Low Nox Emissions Control

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL1.55
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Experience unparalleled efficiency with our High Efficiency Low Nox Heating Furnace Burner, meticulously engineered to deliver exceptional low emissions control. Designed to meet the highest environmental standards, this advanced burner ensures optimal performance while significantly reducing nitrogen oxide emissions. Elevate your heating processes with a solution that combines cutting-edge technology and eco-friendly operation for a cleaner, greener tomorrow.

Product Description

Discover the pinnacle of modern engineering with our Advanced Heating Treatment Furnace Burner, meticulously crafted to deliver unparalleled efficiency and sustainability. This cutting-edge burner incorporates an innovative blend of high-efficiency, energy-saving, and ultra-clean technology, specifically designed for achieving significantly reduced nitrogen oxide (NOx) emissions. The brilliance of this product lies in its sophisticated technical framework that enhances combustion technology and refines the combustion systems of industrial and heating furnaces. By seamlessly integrating a series of advanced techniques such as staged combustion, multi-layered combustion, optimized oxide supply, and the ingenious fusion of braze brick flame plasticity, the system ensures a harmonious and balanced burn. Further augmenting its performance, the implementation of flue gas recirculation and ultra-adiabatic combustion enables the reduction of flame center temperatures, effectively minimizing local high heat areas. As a result, this burner sets a new benchmark in achieving ultra-low NOx emissions, making it a groundbreaking choice for environmentally conscious operations.

Detailed Photos

Product Parameters

1. Details and specifications of burner internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	1.23/0.63/0.246
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Pipeline fuel gas
4	Fuel low calorific value KJ/m ³	18894.2
4	Excess air coefficient %	≤1.15, ≤1.20
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical parameters of burner
 

Fuel gas composition	Unit	Rate
H2	%	71.91
N2	%	2.17
CO	%	7.91
CO2	%	0.99
C1	%	7.41
C2	%	3.69
C3	%	1.62
C4	%	0.88
C5+	%	1.76
CH3OH	%	0.2
H2O	%	0.34
H2S	mg/Nm^3	<20
Ar	%	1.13

3. Ultra Low NOx Burner Characteristics

1) Ingeniously disperse fuel within the combustion space, efficiently diminishing the temperature at the flame's core, ensuring optimal heat distribution.
2) Experience a steady and robust flame, seamlessly integrated with secondary gas, advancing complete combustion and maximizing energy efficiency.
3) Flue gas undergoes meticulous heat exchange, transferring energy to the gas and combustion air. Elevating the inlet temperature significantly amplifies combustion performance.
4) The distinctive design of the brazier brick shape plays a crucial role in influencing fluid dynamics, skillfully guiding the shape and trajectory of the spreading flame.
5) By strategically altering the fuel supply on the ring per precise protocols, a dynamic swirling flame is achieved, effectively preventing furnace flame erosion.

4. Smoke Assurance Indicators

Oxygen content in flue gas (O2): 3% (mol dry basis)
NOx concentration: 50mg/Nm³, underscoring our commitment to low emissions and environmental stewardship.;
CO concentration: 40mg/Nm³, a testament to superior combustion efficiency and reduced emissions.;
Particulate matter: ≤ 20mg/Nm³, ensuring minimal environmental impact and meeting stringent air quality standards.
Unburned hydrocarbons: ≤ 20mg/Nm³, highlighting our dedication to clean and efficient energy solutions.

Our Advantages

1. Company Strength

Since its inception in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has been a beacon of innovation and excellence. With a robust registered capital of 46 million RMB and a sprawling 12,000 square meter state-of-the-art manufacturing facility, we stand at the forefront of the industry. Our expertise spans across R&D, design, and the production of cutting-edge auxiliary equipment including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and a myriad of essential furnace accessories. We proudly deliver a remarkable annual production capacity: 5000 sets of burners, 100 sets of rotary air preheaters, and 100 sets of heating and aluminum melting furnaces, contributing to an impressive average annual sales revenue of 200 million RMB. Our commitment to innovation is reflected in our intellectual property portfolio, boasting 1 software copyright, 12 invention patents, and over 120 utility model patents. We foster industry-academia synergy through strategic partnerships with esteemed universities like Beijing University of Science and Technology and China University of Petroleum. Our accolades include prestigious titles such as "Specialized, Refined, Unique, and New" Demonstration Enterprise and "National Specialized, Refined, Unique, and New Small Giant Enterprise."

2. Company Qualifications

3. Product Advantages

1) Zhongding Green Heating Furnace 95+ Technology
Zhongding 95+ Complete Set of Technological Advantages

a. Experience unprecedented efficiency as our heating furnace achieves a remarkable thermal efficiency exceeding 95%;
b. Benefit from ultra-low NOx and ultra-low COe emissions, ensuring an eco-friendly performance;
c. Enjoy the advantage of flue gas temperatures dropping below 80 ºC, optimizing operational safety;
d. Embrace a future-ready approach with our commitment to carbon neutrality and peak carbon emissions.

2) Flue Gas Waste Heat Recovery Technology

Four Major Advantages:

a. Experience the versatility of our solutions with wide applicability across various industries;
b. Achieve exceptional heat exchange efficiency, enhancing the thermal efficiency of our heating furnace by an impressive 3%;
c. Benefit from low exhaust temperatures, resistance to dew point corrosion, and minimal pressure drop, ensuring long-term reliability;
d. Enjoy maintenance simplicity with no scaling or dust accumulation, aided by variable frequency regulation.

After Sales Service

1. We guarantee that the quality of our Advanced Heating Treatment Furnace Burner with Low Nox Emissions Control will strictly adhere to all design, construction, and usage standards;

2. We ensure the deployment of highly skilled technical experts to deliver complimentary on-site guidance, efficiently addressing any issues encountered during the installation and trial operation phases. Our support extends until the trial operation completion, with a comprehensive quality assurance period of 12 months from the commissioning date. Should any manufacturing quality issues arise during this period, we commit to free repairs or replacements. Additionally, for any problems stemming from improper use by the buyer, we offer expert paid services.

3. Our team provides exceptional on-site services throughout the product installation process and meticulously oversees installation quality to ensure optimal performance.

4. During the warranty period, should any manufacturing quality issues arise during equipment operation, we pledge a prompt response within 8 hours of receiving the buyer's notification. For domestic issues, we guarantee on-site resolution within 24 hours, addressing and resolving the issue at no cost until it is completely resolved. For our esteemed international clients, we commence remote assistance within 24 hours, endeavoring to resolve the issue swiftly. If necessary, we will dispatch a dedicated expert to assist on-site overseas until the problem is fully rectified.

5. We affirm our commitment to uphold process guarantees. In the event of any deviations in operational performance during the warranty period, we will thoroughly gather essential data, pinpoint the issue, conduct detailed analysis, and implement the necessary adjustments to achieve the desired process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.