Eco-Friendly Low Emission Gas Burner for Efficient Heat Treatment

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.60
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing our highly acclaimed Industrial Ultra Low Emission Burner, a masterpiece in the realm of environmentally friendly heating solutions. Experience a new standard of excellence in heat treatment applications with our innovative design that places sustainability and efficiency at the forefront. This ensures a significant reduction in environmental impact while maintaining exceptional power and unwavering reliability. Embrace the future of heating technology with a solution that harmonizes eco-consciousness and superior performance.

Product Description

Experience the future of heat treatment technology with our revolutionary Eco-Friendly Low Emission Gas Burner. This remarkable product by Hunan Zhongding Thermal Technology Co., Ltd. represents the pinnacle of efficiency and eco-conscious innovation. Leading the industry with its ultra-low nitrogen oxide emissions, this burner is a marvel of modern engineering designed for superior energy savings and environmental protection. Through the ingenious optimization of combustion technology, we have redefined energy usage in industrial and heating furnaces. Our burner leverages cutting-edge techniques, including staged combustion and multiple combustion modalities, to ensure precise and effective oxide supply. The integration with flame plasticity and braze bricks, alongside strategic flue gas reflux and ultra-adiabatic combustion, culminates in significantly reduced flame center temperatures and localized hotspots. The outcome is an exceptional and environmentally-responsible reduction in NOx emissions, establishing new standards in eco-friendly and efficient heat treatment solutions.

Detailed Photos

Product Parameters

1. Intricate Details and Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Comprehensive Technical Parameters of the Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Exceptional Ultra-Low NOx Burner Characteristics

1) Fuel is meticulously dispersed in space, ensuring a remarkable reduction in the central flame temperature, thereby enhancing the burner's efficiency and performance;
2) This burner offers an unwaveringly stable flame that seamlessly blends with secondary gas, promoting thorough combustion and complete energy utilization for unparalleled performance;
3) With an innovative heat exchange process, flue gas transfers heat efficiently to gas and combustion air, while a rising inlet temperature significantly elevates combustion efficiency;
4) The brazier brick's design plays a crucial role in influencing fluid flow, allowing strategic intervention to shape and optimize the spreading flame for superior results;
5) By methodically adjusting the fuel supply along the ring based on specific guidelines, a swirling flame is produced, effectively preventing furnace flame erosion and ensuring longevity of the burner system.

4. Assurance of Smoke Emission Indicators

Oxygen content in flue gas (O2): expertly maintained at an optimal 3% (mol dry basis) for maximized combustion efficiency;
NOx concentration: precisely controlled at an environmentally-friendly 50mg/Nm³, ensuring compliance with stringent standards.;
CO concentration: meticulously maintained at 40mg/Nm³, ensuring our emissions are clean and eco-friendly;;
Particulate matter: consistently kept at ≤ 20mg/Nm³, showcasing our unwavering commitment to air purity and environmental responsibility;
Unburned hydrocarbons: expertly controlled at ≤ 20mg/Nm³, underlining our dedication to environmental stewardship and sustainability.

Our Advantages

1. Unrivaled Company Strength

Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. commands a formidable presence in the industry with a robust registered capital of 46 million RMB. Our sprawling 12,000-square-meter production facility serves as the nucleus of our innovative prowess. We specialize in the R&D, design, and creation of essential auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, and state-of-the-art burners, alongside regenerative air preheaters and critical furnace accessories, fueling significant industrial advancements. Annually, we achieve a remarkable output of 5,000 burner units, 100 rotary air preheaters, and 100 heating furnaces plus aluminum melting furnaces, translating into an impressive yearly sales turnover of 200 million RMB. Our innovation is evidenced by 1 esteemed software copyright, 12 prestigious invention patents, and over 120 utility model patents. Our commitment to innovation is further cemented through profound industry-academia collaborations with renowned institutions such as Beijing University of Science and Technology and China University of Petroleum. Our relentless pursuit of excellence has been duly recognized with accolades such as the 'Specialized, Refined, Unique and New' Demonstration Enterprise and the esteemed title of 'National Specialized, Refined, Unique and New Small Giant Enterprise.'

2. Comprehensive Company Qualifications

3. Exceptional Product Advantages

1) Zhongding Green Heating Furnace: Mastering the 95+ Technology
The Distinctive Edge of Zhongding 95+ Technology Suite

a. With an impressive thermal efficiency of 95%, our heating furnaces exemplify unmatched energy efficiency;
b. By achieving ultra-low NOx and CO emissions, we lead the way in pioneering eco-friendly technologies;
c. Our innovative designs ensure the flue gas temperatures are reduced to below 80 ºC for peak performance efficiency;
d. We ardently promote carbon neutrality and peak carbon emissions, epitomizing true sustainability.

2) Advanced Flue Gas Waste Heat Recovery Technology

Positioned at the cutting edge with four remarkable advantages:

a. A broad application scope assures versatility across a multitude of settings;
b. Exceptional heat exchange efficiency enhances the thermal efficiency of heating furnaces by a further 3%;
c. Engineered to endure low exhaust temperatures, resist dew point corrosion, and maintain a low-pressure drop;
d. Free from scaling or dust aggregation, offering variable frequency regulation and simple, hassle-free maintenance.

After Sales Service

1. We proudly assure you that every product we offer is crafted with exceptional precision, consistently meeting the highest standards of design, construction, and functionality.

2. Our elite technical team stands ready to provide complimentary on-site guidance, expertly addressing any issues encountered during installation and the trial operation phase. This unparalleled service is available throughout an extensive 12-month quality assurance period starting from the date of commissioning. Should any manufacturing defects arise within this timeframe, we pledge to perform repairs or replacements at no cost. Furthermore, we offer competitively priced services for any issues resulting from customer misuse, ensuring your continuous satisfaction and peace of mind.

3. During the installation phase, we wholeheartedly commit to offering on-site support, meticulously supervising the installation quality to uphold and exceed our esteemed standards.

4. Should any manufacturing defects be discovered during the warranty period, we promise a rapid response within 8 hours of notification from the buyer. For domestic clients, we guarantee a site visit within 24 hours to resolve any issues free of charge. For our valued international clientele, remote support is initiated within 24 hours. If remote assistance proves inadequate, we will promptly dispatch a dedicated specialist abroad to ensure swift and effective resolution.

5. We fully embrace our responsibility for maintaining the process guarantee. If any discrepancies in operational performance arise during the warranty period, we will diligently gather all pertinent data, conduct comprehensive diagnostics, and perform thorough analyses. We will then implement all necessary modifications to ensure unwavering compliance with process performance standards, securing your trust in our commitment to excellence.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.