Low Nox Burners for Sustainable Heating with Custom Production Options

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.13
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing the cutting-edge Industrial Ultra Low NOx Heating Furnace Burner, expertly designed to elevate the efficiency of your heating equipment. This state-of-the-art burner is an embodiment of technological innovation, delivering unparalleled performance while significantly reducing NOx emissions. Perfectly suited for industrial applications, this advanced burner ensures optimal heating efficiency, aligning seamlessly with sustainable practices. Discover the next level of heating solutions with our Industrial Ultra Low NOx Heating Furnace Burner, where efficiency meets environmental responsibility.

Product Description

Discover the pinnacle of eco-friendly heating technology with our Low NOx Burners, designed for sustainable heating while offering customizable production options to suit your needs. Experience groundbreaking innovation with our high-efficiency, energy-saving burner that boasts ultra-clean technology, dramatically reducing nitrogen oxide emissions. This burner harnesses the advanced technical principles of optimizing combustion technologies and systems for industrial and heating furnaces. By integrating cutting-edge methods such as staged and multiple combustion, optimized oxide supply, and the revolutionary flame plasticity of braze bricks, as well as flue gas reflux and ultra-adiabatic combustion, our burner effectively lowers the flame center temperature or local high temperatures, achieving unparalleled ultra-low NOx emissions. Transform your heating processes with this state-of-the-art solution, paving the way for a more sustainable and environmentally-conscious future.

Detailed Photos

Product Parameters

1. Details and specifications of burner internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical parameters of burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra Low NOx Burner Characteristics

1) Ingeniously disperse the fuel within the spatial configuration to ensure optimal supply, effectively lowering the flame's core temperature.
2) Maintain a stable, enduring flame seamlessly integrated with secondary gas, optimizing combustion efficiency through complete combustion promotion.
3) Engage in efficient heat exchange of flue gas, transferring substantial thermal energy to both gas and combustion air. An increase in the inlet temperature significantly boosts combustion efficiency.
4) The strategic design of the brazier brick shape influences fluid dynamics, allowing for precise intervention in the flame's spread pattern, enhancing control.
5) Achieve a swirling flame by intelligently switching the fuel supply on the ring according to meticulously crafted rules, adeptly preventing furnace flame erosion.

4. Smoke Assurance Indicators

Oxygen Content in Flue Gas (O2): 3% (mol dry basis)
NOx Concentration: 50mg/Nm³;
CO Concentration: 40mg/Nm³;
Particulate Matter: ≤ 20mg/Nm³;
Unburned Hydrocarbons: ≤ 20mg/Nm³

Our Advantages

1. Unmatched Company Strength

Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. boasts a robust registered capital of 46 million RMB and spans a cutting-edge production facility covering 12,000 square meters. A leader in the R&D, design, and manufacturing sectors, we are known for our auxiliary equipment like petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and essential furnace accessories. Our impressive annual production capacity reaches 5,000 sets of burners, 100 rotary air preheaters, and 100 heating furnaces inclusive of aluminum melting types, all contributing to an average annual sales revenue of 200 million RMB. With intellectual prowess, we hold 1 software copyright, 12 invention patents, and over 120 utility model patents. Our industry-academia collaborations with elite institutions such as Beijing University of Science and Technology and China University of Petroleum reflect our commitment to innovation. We are proud recipients of prestigious accolades, including the 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise' titles.

2. Prestigious Company Qualifications

3. Cutting-Edge Product Advantages

1) Revolutionary Zhongding Green Heating Furnace 95+ Technology
Harnessing the unparalleled Zhongding 95+ complete technological suite:

a. Elevating the thermal efficiency of our heating furnaces to an impressive 95%+;
b. Pioneering ultra-low NOx and ultra-low CO emissions;
c. Reducing flue gas temperatures to below 80 ºC;
d. Upholding the forward-thinking tenets of carbon neutrality and peak carbon emissions;

2) Advanced Flue Gas Waste Heat Recovery Technology

Discover the four groundbreaking advantages:

a. Universally applicable across diverse scenarios;
b. Exceptional heat exchange efficiency, boosting furnace thermal efficiency by an additional 3%;
c. Ensures low exhaust temperature with superior resistance to dew point corrosion and minimal pressure drop;
d. Free from scaling or dust accumulation, featuring variable frequency regulation for effortless maintenance.

After Sales Service

1. We commit to ensuring that our supplied products adhere to the highest quality standards, satisfying all design, construction, and usage requirements.

2. Our expert technical team will be at your service, offering complimentary on-site guidance to swiftly resolve any issues during installation and trial operations. Our commitment lasts throughout the 12-month quality assurance period, starting from the equipment commissioning date. Should any manufacturing quality issues arise within this period, we pledge to provide free repairs or replacements. For problems stemming from improper use by the buyer, paid services are available.

3. During product installation, we offer comprehensive on-site services to ensure superior installation quality through effective supervision.

4. If, during the warranty period, any manufacturing quality issues are detected while operating the equipment, we guarantee a swift response within 8 hours upon receiving the buyer's communication. Our team will be on-site within 24 hours (in China) to resolve the issue at no additional cost, ensuring complete resolution. For international clients, we initiate remote support within 24 hours. If needed, a dedicated representative will promptly travel abroad to provide assistance until the issue is resolved.

5. We take full responsibility for ensuring the efficacy of our process guarantees. Should any performance deviations occur during the warranty period, we will diligently gather data, diagnose the issue, conduct thorough analyses, and make necessary adjustments to meet the stipulated process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.