Customized Heating Treatment Furnace Burner with Emissions Control Features

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
Diamond Member Since 2024

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  • Customized Heating Treatment Furnace Burner with Emissions Control Features
  • Customized Heating Treatment Furnace Burner with Emissions Control Features
  • Customized Heating Treatment Furnace Burner with Emissions Control Features
  • Customized Heating Treatment Furnace Burner with Emissions Control Features
  • Customized Heating Treatment Furnace Burner with Emissions Control Features
  • Customized Heating Treatment Furnace Burner with Emissions Control Features
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-QL3.01
Type
Ultra Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing our High Efficiency Low NOx Heating Furnace Burner with advanced Emissions Control - a masterful blend of cutting-edge technology and environmental mindfulness. This innovative burner not only ensures optimal thermal performance but also significantly reduces nitrogen oxide emissions, making it an eco-friendly choice for your heating requirements. Experience unparalleled energy efficiency while contributing to a sustainable future with our state-of-the-art emissions control features. Perfect for industries seeking to minimize their environmental footprint without compromising on performance.
Product Description

Discover the pinnacle of advanced combustion technology with our Customized Heating Treatment Furnace Burner, exclusively designed by Hunan Zhongding Thermal Technology Co., Ltd. This high-efficiency, energy-saving marvel is not only a breakthrough in ultra-clean technology but also a trailblazer in minimizing environmental impact by achieving ultra-low nitrogen oxide emissions. Our state-of-the-art burner employs a sophisticated technical principle that meticulously optimizes the combustion technology and systems within industrial and heating furnaces. By masterfully integrating a variety of innovative techniques such as staged combustion, multiple combustion phases, strategic oxide supply, and the flame plasticity of braze bricks, we ensure unprecedented efficiency. Moreover, the incorporation of flue gas reflux and ultra-adiabatic combustion further diminishes the flame center temperature and targets local high-temperature zones, culminating in an impressive reduction of NOx emissions. Elevate your operations to new heights of performance and sustainability with our expertly engineered solution.

Detailed Photos

Customized Heating Treatment Furnace Burner with Emissions Control Features

Product Parameters
1. Comprehensive Details and Specifications of Burner Internals
 
Dehydration heating furnace
No. Burner data Burner parameters
1 Single burner heat generation (design/normal/minimum) MW 1.23/0.63/0.246
2 Fuel gas pipeline network pressure (MPa) 0.05~0.2
3 Fuel gas Pipeline fuel gas
4 Fuel low calorific value KJ/m ³ 18894.2
4 Excess air coefficient % ≤1.15, ≤1.20
5 Ventilation form force-ventilate
6 Flame shape round
7 Installation position furnace bottom

2. In-depth Technical Parameters of the Burner
 
Fuel gas composition Unit Rate
H2 % 71.91
N2 % 2.17
CO % 7.91
CO2 % 0.99
C1 % 7.41
C2 % 3.69
C3 % 1.62
C4 % 0.88
C5+ % 1.76
CH3OH % 0.2
H2O % 0.34
H2S mg/Nm3 <20
Ar % 1.13

3. Exceptional Ultra Low NOx Burner Characteristics

1) Ingeniously disperses fuel in the combustion space, remarkably minimizing the temperature at the flame's core, ensuring efficiency and safety.
2) Ensures a remarkably stable flame by integrating secondary gas, which significantly enhances combustion completion and efficiency.
3) Ingenious heat exchange process in the flue gas transfers energy to the gas and combustion air, and optimizing inlet temperatures to boost combustion performance.
4) The innovative design of the brazier brick shape strategically influences fluid flow, expertly controlling the flame's spread for optimal efficiency.
5) By strategically altering the fuel supply on the ring according to advanced rules, a dynamic swirling flame is achieved, effectively preventing furnace flame erosion.

4. Stringent Smoke Assurance Indicators

Oxygen content in flue gas (O2): Meticulously maintained at 3% (mol dry basis) for optimal combustion.
NOx concentration: Precisely controlled at 50mg/Nm³, underscoring our commitment to low emissions.;
CO concentration: Carefully regulated at 40mg/Nm³, ensuring environmentally conscious operations.;
Particulate matter: ≤ 20mg/Nm³; A testament to our advanced filtration capabilities.
Unburned hydrocarbons: ≤ 20mg/Nm³, highlighting our dedication to minimizing environmental impact.
Our Advantages
1. Company Strength
Since its inception in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has been a beacon of innovation and quality. With a robust registered capital of 46 million RMB and a sprawling 12,000-square-meter production facility, we excel in the R&D, design, and manufacturing of auxiliary equipment for petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and furnace accessories. Our cutting-edge production capabilities allow us to produce an impressive 5,000 sets of burners, 100 sets of rotary air preheaters, and 100 heating furnaces annually. Our excellence is reflected in our average annual sales revenue of 200 million RMB and our intellectual property portfolio, boasting 1 software copyright, 12 invention patents, and over 120 utility model patents. We foster strong industry-academia collaborations, partnering with esteemed institutions like Beijing University of Science and Technology and China University of Petroleum. Our accolades include the distinguished titles of "Specialized, Refined, Unique and New" Demonstration Enterprise and "National Specialized, Refined, Unique and New Small Giant Enterprise," underscoring our leadership in the field.
Customized Heating Treatment Furnace Burner with Emissions Control Features


2. Company Qualifications

Customized Heating Treatment Furnace Burner with Emissions Control FeaturesCustomized Heating Treatment Furnace Burner with Emissions Control FeaturesCustomized Heating Treatment Furnace Burner with Emissions Control Features

3. Product Advantages

1) Zhongding Green Heating Furnace 95+ Technology
Customized Heating Treatment Furnace Burner with Emissions Control FeaturesThe Zhongding 95+ technology offers unparalleled advancements:

a. Achieving over 95% thermal efficiency, setting new standards in heating technology.
b. Experience ultra-low NOx and CO emissions, aligning with stringent environmental standards.
c. Flue gas temperatures reduced to below 80 ºC, enhancing energy efficiency.
d. Committed to carbon neutrality and peak carbon emissions, paving the way for a sustainable future.

2) Flue Gas Waste Heat Recovery Technology

This technology offers four significant benefits:

a. Versatile application across various settings, ensuring broad usability.
b. Exceptional heat exchange efficiency, elevating heating furnace thermal efficiency by an additional 3%.
c. Low exhaust temperature, superior resistance to dew point corrosion, and minimal pressure drop, ensuring durability and efficiency.
d. Free from scaling or dust build-up, with variable frequency regulation and straightforward maintenance, ensuring longevity and reliability.

After Sales Service

1. We guarantee that the quality of our supplied products precisely aligns with all design, construction, and usage specifications;

2. Our company is committed to dispatching experienced technical personnel to provide complimentary on-site guidance. We ensure seamless installation and address any issues encountered during the equipment setup and trial operation phase. This service extends until the trial operation concludes, and the quality assurance period lasts 12 months from the equipment commissioning date. Should any manufacturing quality issues arise within this period, we pledge to offer free repair or replacement. For problems caused by improper use, we offer paid services to rectify the situation.

3. We are dedicated to delivering on-site services during product installation and ensuring close supervision to maintain high-quality installation standards.

4. Within the warranty period, should any manufacturing quality problems occur during the equipment's operation, we pledge to respond within 8 hours of receiving the buyer's communication. Our team will be on-site within 24 hours (within China) to resolve the issue at no cost until it is fully rectified. For our international clients, we provide remote assistance within 24 hours and, if necessary, will dispatch a dedicated representative overseas at the earliest opportunity to ensure complete issue resolution.

5. We accept full responsibility for the process guarantee. In the event of any deviations in operational performance during the warranty period, our team will diligently gather necessary data, identify the root cause, conduct a thorough analysis, and implement any modifications required to meet the specified process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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