High Performance Gas Burner for Efficient Industrial Solutions Today

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • High Performance Gas Burner for Efficient Industrial Solutions Today
  • High Performance Gas Burner for Efficient Industrial Solutions Today
  • High Performance Gas Burner for Efficient Industrial Solutions Today
  • High Performance Gas Burner for Efficient Industrial Solutions Today
  • High Performance Gas Burner for Efficient Industrial Solutions Today
  • High Performance Gas Burner for Efficient Industrial Solutions Today
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-JM0.23
Type
Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing the Premium Industrial Grade Multi-Function Burner for Vacuum Furnace Systems, an epitome of engineering brilliance and precision, meticulously crafted by the esteemed Hunan Zhongding Thermal Technology Co., Ltd. This extraordinary burner is not just designed; it is a masterpiece that propels your industrial operations to an unmatched level of efficiency and performance. As a beacon of cutting-edge innovation, it delivers supreme power and precision, completely redefining how industries revolutionize heating solutions. Experience an awe-inspiring transformation in operational productivity and energy efficiency with our advanced burner. This meticulously engineered marvel not only meets but spectacularly surpasses the most stringent of standards, setting a groundbreaking benchmark in energy utilization. Embrace this revolutionary advancement and empower your industry with technology that transforms energy challenges into remarkable opportunities for growth and excellence.
Product Description

Introducing an engineering marvel: the Advanced Waste Oil Burner, a pinnacle creation tailored specifically for High Performance Vacuum Furnaces by Hunan Zhongding Thermal Technology Co., Ltd. This burner transcends traditional components, emerging as a beacon of cutting-edge innovation. It boasts a robust central column cyclone, a thoughtfully integrated observation hole, and a sophisticated fire detection and control system. Crafted with meticulous precision, the burner features a pilot lamp enhancing ignition efficiency and a streamlined tube for effortless operation. Its dual gas gun configuration, with both inner and outer guns, ensures optimal fuel delivery for exceptional performance. Pioneering features include an advanced air regulation mechanism and an innovative flue gas circulation system, all designed to achieve peak operational efficiency. Employing advanced technologies like precise air and fuel classification, rich-lean combustion methods, and an innovative flue gas recirculation system, this burner generates a powerful vortex flame within the furnace. This remarkable design effectively reduces flame length and significantly lowers the flame center temperature, ensuring superior combustion performance. Additionally, the strategic implementation of segmented combustion dramatically reduces NOx production, resulting in impressively low NOx emissions in the flue gas. This sets a new benchmark in eco-friendly industrial heating solutions. Experience the extraordinary fusion of innovation and efficiency with our Premium Durable Industrial Grade Burner for Vacuum Furnaces, where every detail is masterfully crafted for unparalleled excellence.

Detailed Photos

High Performance Gas Burner for Efficient Industrial Solutions TodayHigh Performance Gas Burner for Efficient Industrial Solutions Today

Product Parameters
1. Dive into the Intricacies of Burner Internals: Immerse yourself in the world of cutting-edge engineering with our leading-edge design and detailed architecture. This meticulously crafted burner ensures maximum efficiency and consistent reliability, empowering your systems to operate at their peak performance, transforming your operations to unprecedented levels of excellence.
 
No. Item Material and specifications
1 The rising section of the air gun tube (with consistent requirements for the pilot light) 06Cr19Ni10
2 Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light) 06Cr25Ni20
3 Fire pot brick LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4 Inside and outside the cylinder, regulating butterfly valve Q235B, thickness of steel plate≥5mm
5 Wind regulating rotating shaft 06Cr19Ni10
6 Shell insulation and soundproofing material Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7 Metal hose 06Cr19Ni10, equipped with matching connectors or flanges

2. Exhaustive Technical Parameters of Burner: Delve into the comprehensive and precise technical specifications that enable this burner to attain exceptional performance. It flawlessly integrates with advanced high-performance vacuum furnaces, ensuring unparalleled results.
 
Composition, mol% Condition 1 Condition 2
Natural gas Desorbed gas Natural gas Desorbed gas
H2   31.13   32.44
CO   7.02   6.02
CO2 0.871 44.68 0.871 47.45
H2O   0.92   0.94
CH4 94.584 15.5 94.584 12.4
C2H6 2.586   2.586  
C3H8 0.525   0.525  
NC4 0.067   0.067  
IC4 0.069   0.069  
IC5 0.030   0.030  
NC5 0.024   0.024  
C6H14 0.064   0.064  
N2 0.181 0.76 0.181 0.75
O2        
Total flow rate, Kmol/h   204.75   196.47
Temperature, ºC 40 40 40 40
Pressure, Mpa.G 0.3 0.005~0.03 0.3 0.005~0.03

3. Defining Burner Characteristics: Discover the remarkable traits that distinguish this burner, highlighting its superiority in adaptability and operational versatility. This burner redefines industry standards, setting new heights and expectations across the board.

1) Experience unparalleled versatility with a burner that seamlessly adapts to a wide range of fuel types. It demonstrates exceptional operational flexibility, meeting the diverse demands of the ever-evolving industrial landscape with ease.
2) Expertly engineered for seamless integration with various fuel gases, this burner offers unmatched versatility and ease of use, making it ideal for an array of applications across different operational environments.
3) Choose from standard specifications available from 1.0MW to 10.0MW. Tailored customization options are available to precisely meet your specific requirements and advanced needs, ensuring an ideal fit for your operational framework.
4) Customize your operations with an adjustable flame length from 1.5 to 4.5 meters. This grants precise control, perfectly aligning with a multitude of dynamic operational settings, providing the flexibility essential for peak functionality.
5) Attain optimal performance tailored to your diverse applications with flame diameters ranging from 0.5 to 1.5 meters, ensuring a perfect fit for your operational needs and maximizing your operational efficiency.

4. Stringent Smoke Assurance Indicators: Uphold the highest standards by implementing strict control over emissions and particulates. This ensures compliance with environmental regulations and showcases our steadfast commitment to responsible environmental stewardship.

Oxygen content in flue gas (O2): Consistently maintained at a stable 3% (mol dry basis) to guarantee optimal combustion conditions and efficiency, ensuring superior operational performance and reliability.
NOx concentration: Maintained at ≤ 100mg/Nm³, adhering to strict environmental safety and sustainability standards. This commitment supports a greener future and reflects our dedication to eco-responsibility.
CO concentration: Constrained to ≤ 50mg/Nm³, significantly reducing carbon monoxide emissions, paving the way for more sustainable, eco-conscious operations that benefit both the environment and your business.
Particulate Matter: Restricted to ≤ 20mg/Nm³, minimizing environmental impact and strictly adhering to air quality regulations, ensuring cleaner, healthier air for all.
Unburned Hydrocarbons: Maintained at ≤ 20mg/Nm³, demonstrating our unwavering commitment to eco-friendly and efficient combustion practices that prioritize environmental wellness and operational excellence.
Our Advantages
1. Unmatched Company Strength
Since its inception in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has firmly established itself as a trailblazer in the field of thermal engineering. With a substantial registered capital of 46 million RMB and an expansive 12,000-square-meter production facility, we lead the charge in innovation within R&D, design, and manufacturing of advanced auxiliary apparatus. Our extensive portfolio encompasses petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, along with an adaptable range of furnace accessories. Every year, we proudly produce a phenomenal 5,000 burners, 100 rotary air preheaters, and 100 premium heating and aluminum melting furnaces, resulting in an impressive annual sales revenue of 200 million RMB. Our unwavering commitment to innovation is highlighted by our acquisition of 1 software copyright, 12 invention patents, and over 120 utility model patents. We cultivate effective partnerships with esteemed academic institutions, including Beijing University of Science and Technology and China University of Petroleum. Our distinguished honors include the prestigious titles 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
High Performance Gas Burner for Efficient Industrial Solutions Today


2. Exemplary Company Qualifications

High Performance Gas Burner for Efficient Industrial Solutions TodayHigh Performance Gas Burner for Efficient Industrial Solutions TodayHigh Performance Gas Burner for Efficient Industrial Solutions Today

3. Innovative Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
High Performance Gas Burner for Efficient Industrial Solutions TodayDiscover the Unmatched Potential of Zhongding 95+ Comprehensive Technological Excellence

a. Achieve outstanding thermal efficiency surpassing 95% in our heating furnaces, setting unprecedented standards for excellence.
b. Attain ultra-low emissions of NOx and CO, underscoring our unwavering dedication to eco-friendly advancements.
c. Optimize flue gas temperatures to below 80ºC, ensuring unwavering peak operational efficiency.
d. Implement groundbreaking strategies for carbon neutrality and peak carbon emissions, propelling sustainability to the forefront.

2) Revolutionary Flue Gas Waste Heat Recovery Technology

Enjoy the Benefits of Four Unmatched Advantages:

a. Wide-ranging applicability across diverse operational scenarios, providing remarkable flexibility and adaptability.
b. Unrivaled heat exchange efficiency, enhancing furnace thermal performance by an impressive margin of 3%.
c. Benefit from remarkably low exhaust temperatures, exceptional resistance to dew point corrosion, and minimal pressure drop.
d. Eliminate scaling and dust accumulation; experience the ease of variable frequency regulation and simplified maintenance with revolutionary convenience.

After Sales Service

1. At Hunan Zhongding Thermal Technology Co., Ltd., we take immense pride in delivering products that stand as paragons of precision and reliability. Each creation is meticulously crafted with a keen focus on detail, continuously surpassing even the most stringent design, construction, and usage standards. This unwavering commitment to excellence guarantees that our esteemed customers receive nothing short of the absolute best.

2. Our all-encompassing service pledge includes the free dispatch of an expert technical team to your site, ensuring seamless and efficient installation and trial operations of your equipment. Enjoy our comprehensive 12-month quality assurance from the moment your equipment becomes operational. In the unlikely event of any manufacturing quality issues within this period, we promise speedy repair or replacement at no extra cost. For issues due to misuse, we offer our professional services at wonderfully competitive rates, underscoring our dedication to achieving unmatched customer satisfaction.

3. We are resolute in our commitment to on-site presence throughout the installation process, providing vigilant supervision to guarantee superior installation quality. This steadfast commitment to excellence ensures that your experience with us is not just satisfactory, but truly exceptional.

4. During the warranty period, should any manufacturing quality issues arise, we guarantee a swift response within a mere 8 hours of notification. Our expert team will be on-site within 24 hours for domestic clients, at no charge, ensuring your complete satisfaction. For our international clientele, we offer immediate remote support within 24 hours. If issues persist, a specialized technician will be dispatched overseas to provide in-depth assistance and secure a complete resolution, highlighting our unwavering commitment to global excellence.

5. Hunan Zhongding Thermal Technology Co., Ltd. assumes full responsibility for maintaining process integrity guarantees. Should there be any performance variances within the warranty period, we will diligently collect relevant data, conduct a thorough analysis, and implement necessary adjustments. Our mission is to not only meet but exceed the expected process performance parameters, ensuring our solutions consistently deliver beyond the highest expectations.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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