Industrial Gas Burner with Oven for Efficient Heat Treatment

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Industrial Gas Burner with Oven for Efficient Heat Treatment
  • Industrial Gas Burner with Oven for Efficient Heat Treatment
  • Industrial Gas Burner with Oven for Efficient Heat Treatment
  • Industrial Gas Burner with Oven for Efficient Heat Treatment
  • Industrial Gas Burner with Oven for Efficient Heat Treatment
  • Industrial Gas Burner with Oven for Efficient Heat Treatment
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-DQ0.21
Type
Ultra Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Step into a new era of eco-conscious heating with our Industrial Ultra Low Emission Burner. This innovative marvel is exquisitely engineered to offer not only outstanding energy efficiency but also to significantly reduce environmental impact. Tailored for those who hold sustainability in the highest regard, this advanced burner guarantees optimal performance and dependable operation across a wide range of heating applications. Witness the harmonious blend of pioneering technology and environmental stewardship with our state-of-the-art solution, setting new standards in responsible heating.
Product Description

Step into the future of energy solutions with Hunan Zhongding Thermal Technology Co., Ltd.'s remarkable innovation - the Industrial Low Emission Gas Burner. Representing the apex of combustion sophistication, this burner caters to the discerning needs of those prioritizing sustainability and efficiency. Meticulously engineered, it leads the charge in energy conservation paired with an impressively clean operation, characterized by its exceptionally low nitrogen oxide emissions. At its core, this technological marvel harmonizes pioneering advancements to deliver outstanding functionality. By fine-tuning combustion dynamics and systems specifically for use in industrial and heating furnaces, it guarantees optimal performance. Among its standout features is the staged combustion system, expertly overseeing the entire process; multiple combustion pathways that offer unmatched adaptability; and the precise management of oxide supply to uphold perfect combustion conditions. The burner is also equipped with the revolutionary flame plasticity technology, achieved via braze bricks, facilitating customized flame shapes and distributions to maximize efficiency. Additionally, the integration of flue gas reflux and ultra-adiabatic combustion techniques elevates its functionality, significantly reducing flame center temperatures and eradicating troublesome localized high-temperature zones. This comprehensive approach redefines the standards for NOx emissions, lowering them to unprecedented levels and solidifying its reputation as the quintessential solution for efficient heat treatment.

Detailed Photos

Industrial Gas Burner with Oven for Efficient Heat TreatmentIndustrial Gas Burner with Oven for Efficient Heat Treatment

Product Parameters
1. Details and specifications of burner internals
 
Dehydration heating furnace
No. Burner data Burner parameters
1 Single burner heat generation (design/normal/minimum) MW 2.28/1.51/0.46
2 Fuel gas pipeline network pressure (MPa) 0.05~0.2
3 Fuel gas Refer to the fuel gas data sheet
4 Excess air coefficient % ≤1.15
5 Ventilation form force-ventilate
6 Flame shape round
7 Installation position furnace bottom

2. Technical parameters of burner
 
Composition, mol% Condition 1 Condition 2 Condition 3 Condition 4 Condition 5 Condition 6
SOR EOR SOR-PSA DOWN EOR-PSA DOWN Start-Up(LPG) Start-Up(Natural gas)
H2O 0.04 0.03 0.01 0.01 0 0
H2 41.47 23.67 88.13 75.57 0 0
N2 3.18 4.29 0.68 1.37 0 0.2
CO 10.96 6.99 2.34 2.24 0 0
CO2 1.18 1.03 0.32 0.33 0 0
CH4 21.37 37.01 3.98 11.84 0 91.53
C2H2 0 0 0 0 0 0
C2H4 0.99 7.42 0.21 2.37 0 0
C2H6 1.31 7.26 0.24 2.32 0 6.38
C3H6 10.14 5.76 2.17 1.84 1.04 0
C3H8 7.8 4.45 1.66 1.42 35.79 1.39
Isobutane 0.82 1.52 0.17 0.49 0.03 0.2
2-methylpropene 0.42 0.57 0.09 0.18 62.5 0
1-Butene 0.42 0 0   0.02 0.29
Butane 0.01 0 0     0
C5H12 0 0 0   0.59 0.02
Total, mol% 100 100 100 100 100 100
NOx guarantee value (mg/Nm) <80 <80 <80 <80 <150 <80
CO guarantee value (mg/Nm) <50 <50 <50 <50 <50 <50
Guaranteed value of particulate matter (mg/Nm) <20 <20 <20 <20 <20 <20
SO2 guarantee value (mg/Nm) <30 <30 <30 <30 <30 <30

3. Ultra low NOx burner characteristics

1) The burner employs groundbreaking technology to disperse fuel uniformly within the space, dramatically minimizing core flame temperature to deliver exceptional performance.
2) Boasting a stable flame design, it masterfully integrates secondary gas to enhance combustion, ensuring every drop of fuel is maximized for unparalleled efficiency.
3) Flue gases are subjected to an exhaustive heat exchange process, facilitating energy transfer to the gas and combustion air, thereby elevating inlet temperature and streamlining combustion activities.
4) The brazier brick design is meticulously optimized to manipulate fluid dynamics, effectively sculpting the flame to achieve peak efficiency and effectiveness.
5) By expertly modulating the fuel supply around the ring with precise control, a dynamic swirling flame is generated, effectively safeguarding the furnace from any potential erosion.

4. Smoke assurance indicators

Oxygen content in flue gas (O2): 3% (mol dry basis), meticulously calibrated to ensure peak combustion efficiency and performance.
NOx concentration: 50mg/Nm³, astutely engineered to curtail environmental impact and promote eco-friendly operations.;
CO concentration: 40mg/Nm³, strategically maintained to uphold a minimal emission profile, contributing to a cleaner environment.;
Particulate matter: ≤ 20mg/Nm³; guaranteeing operations that are not only efficient but also remarkably clean.
Unburned hydrocarbons: ≤ 20mg/Nm³, underscoring our unwavering dedication to environmental sustainability and responsibility.
Our Advantages
1. Company Strength and Expertise
Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has been a trailblazer in the realm of thermal technology. The company thrives on a sturdy foundation of innovation and expertise. With a robust registered capital of 46 million RMB and a sprawling 12,000 square meter production facility, we lead in the realm of research, development, design, and manufacturing of pivotal auxiliary equipment. This includes petrochemical heating furnaces, diverse industrial furnaces, pioneering burners, and regenerative air preheaters, alongside a full spectrum of furnace accessories. Boasting an impressive annual production capacity, we manufacture 5,000 sets of burners, 100 rotary air preheaters, and 100 heating furnaces, such as aluminum melting furnaces, culminating in an annual sales revenue of a spectacular 200 million RMB. Our intellectual property is rich with 1 software copyright, 12 invention patents, and an astounding 120+ utility model patents. Our dynamic collaboration with esteemed institutions like Beijing University of Science and Technology and China University of Petroleum showcases our dedication to industry-academia synergy. Recognized as a 'Specialized, Refined, Unique and New' Demonstration Enterprise, and a 'National Specialized, Refined, Unique and New Small Giant Enterprise,' our journey has been adorned with these prestigious accolades.
Industrial Gas Burner with Oven for Efficient Heat Treatment


2. Company Qualifications and Credentials

Industrial Gas Burner with Oven for Efficient Heat TreatmentIndustrial Gas Burner with Oven for Efficient Heat TreatmentIndustrial Gas Burner with Oven for Efficient Heat Treatment

3. Outstanding Product Advantages

1) Zhongding's Innovative Green Heating Furnace 95+ Technology
Industrial Gas Burner with Oven for Efficient Heat TreatmentZhongding 95+ Technology: A Spectrum of Groundbreaking Advantages

a. We've revolutionized the industry by enhancing thermal efficiency, propelling our heating furnace's performance beyond a striking 95%!
b. Our superior emission control technology results in ultra-low NOx and CO2 emissions, taking the lead in environmental stewardship.
c. Benefit from outstanding operational efficiency as flue gas temperatures plummet below 80 ºC.
d. We are committed to advancing carbon neutrality and peak carbon emissions, championing the global sustainability movement.

2) Advanced Flue Gas Waste Heat Recovery Technology

Four Key Advantages that Redefine Efficiency:

a. Our system is remarkably versatile, adapting to a diverse array of applications.
b. Experience enhanced thermal efficiency with high heat exchange rates, boosting the heating furnace's effectiveness by an additional 3%.
c. The combination of low exhaust temperatures, resistance to dew point corrosion, and minimal pressure drop ensures exceptional longevity and reliability.
d. Enjoy seamless maintenance with our design that prevents scaling or dust buildup, complemented by variable frequency regulation for peak performance.

After Sales Service

1. We are wholly dedicated to delivering products that not only meet but exceed design, construction, and usage specifications, ensuring impeccable quality.

2. Our experienced specialists are on standby to provide complimentary on-site guidance, expertly navigating any hurdles during both equipment installation and trial operations. This attentive support continues until the trial operation concludes, with a comprehensive quality assurance period of 12 months from the equipment's commissioning date. If any manufacturing defects emerge within this duration, we assure complimentary repairs or replacements. In situations where user error by the buyer is the cause, we offer our expert services at a fair fee.

3. We are dedicated to offering unwavering on-site assistance during the product installation phase, meticulously supervising installation quality to ensure the pinnacle of performance.

4. During the warranty period, should any manufacturing quality concerns arise while operating the equipment, we guarantee a swift and effective response within 8 hours upon receipt of the buyer's letter or telegram notification. For our domestic clients, our team will be on-site within 24 hours to resolve any issues at no cost, ensuring thorough and complete resolution. For our cherished international clients, we provide remote support within 24 hours. If remote support does not suffice, we will promptly send a dedicated expert overseas to provide in-person assistance, ensuring comprehensive resolution of the issue.

5. We take full responsibility for safeguarding process reliability. Should any discrepancies in operational performance arise during the warranty period, our commitment is to conduct meticulous data analysis, identify and rectify any issues, and implement enhancements to align with stringent process performance standards, upholding exceptional levels of excellence.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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