High-Efficiency Gas Burner and Oil Burner for Industrial Use

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ1.10
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing our Industrial Ultra Low Emission Burner, the pinnacle of environmentally friendly heating solutions. Engineered for efficiency and sustainability, this burner is your ultimate choice for reducing emissions while maintaining top-notch performance in industrial settings. Experience the perfect blend of innovation and eco-conscious design, making it not just a product, but a commitment to a greener future.

Product Description

Introducing our state-of-the-art High-Efficiency Gas Burner and Oil Burner for Industrial Use, crafted by Hunan Zhongding Thermal Technology Co., Ltd.! This revolutionary burner technology is designed to dramatically reduce emissions, providing ultra-low nitrogen oxide levels while ensuring energy savings and unparalleled cleanliness. Our cutting-edge burner leverages advanced techniques, such as staged combustion and multiple combustion processes, to optimize the performance of industrial and heating furnaces. With innovations like oxide supply, flame plasticity through braze bricks, flue gas reflux, and ultra-adiabatic combustion, we effectively lower flame center temperatures and eliminate local high temperatures, achieving remarkable reductions in NOx emissions. Transform your industrial operations with this eco-friendly and efficient solution, setting a new standard in burner technology.

Detailed Photos

Product Parameters

1. Detailed Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical Parameters of the Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Exceptional Ultra Low NOx Burner Characteristics

1) Ingeniously disperse the fuel in space for supply, which effectively diminishes the temperature at the center of the flame.
2) Enjoy a stable flame, seamlessly mixed with secondary gas for further combustion, ensuring the promotion of complete combustion.
3) As the flue gas undergoes heat exchange, it transfers valuable heat to the gas and combustion air. A rise in inlet temperature significantly enhances combustion.
4) The influence of the brazier brick's shape on fluid flow can intervene fascinatingly in the spreading flame's form.
5) By strategically switching the fuel supply on the ring according to specific rules, a swirling flame emerges, effectively preventing furnace flame erosion.

4. Assured Smoke Indicators

Oxygen Content in Flue Gas (O2): Precisely 3% (mol dry basis)
NOx Concentration: Remarkably low at 50mg/Nm ³;
CO Concentration: An impressively low 40mg/Nm ³;
Particulate Matter: ≤ 20mg/Nm ³;
Unburned Hydrocarbons: ≤ 20mg/Nm ³

Our Advantages

1. Company Strength

Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a powerhouse with a registered capital of 46 million RMB, boasting a sprawling 12,000 square meter production plant. We excel in the research, development, design, and manufacturing of an array of auxiliary equipment, including petrochemical heating furnaces, industrial furnaces, cutting-edge burners, regenerative air preheaters, and essential furnace accessories. Our robust annual production numbers include 5,000 sets of burners, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces, contributing to an impressive average annual revenue of 200 million RMB. Our intellectual property portfolio features 1 software copyright, 12 invention patents, and over 120 utility model patents. We actively engage in industry-academia collaborations with prestigious institutions such as Beijing University of Science and Technology and China University of Petroleum. Recognized for our innovation, we have been honored with titles such as "Specialized, Refined, Unique and New" Demonstration Enterprise and "National Specialized, Refined, Unique and New Small Giant Enterprise."

2. Company Qualifications

3. Product Advantages

1) Zhongding's Revolutionary Green Heating Furnace 95+ Technology
The Complete Suite of Technological Advantages for Zhongding 95+

a. Elevating thermal efficiency beyond 95% in our sophisticated heating furnaces;
b. Achieving ultra-low NOx and Coe emissions, setting a new standard for environmental responsibility;
c. Reducing flue gas temperatures to an impressive sub-80 ºC level;
d. Embracing carbon neutrality and peak carbon emissions concepts to lead the green revolution.

2) Innovative Flue Gas Waste Heat Recovery Technology

Showcasing Four Outstanding Advantages:

a. Broad applicability across diverse applications;
b. Superior heat exchange efficiency, enhancing thermal efficiency of heating furnaces by an additional 3%
c. Low exhaust temperatures with resistance to dew point corrosion and minimal pressure drop;
d. Freedom from scaling or dust accumulation, featuring variable frequency regulation and straightforward maintenance.

After Sales Service

1. We are committed to ensuring the superior quality of our products, making sure they adhere to stringent design, construction, and operational standards. Our promise is to deliver nothing but excellence.

2. Our team of seasoned technical experts will be at your service, offering complimentary on-site guidance to navigate and resolve any issues that may arise during the installation and trial phases of your equipment. This support continues for a quality assurance period of 12 months from the equipment commissioning date. Should any manufacturing quality issues surface within this period, enjoy peace of mind with our offer of free repairs or replacements. For concerns stemming from improper use, our services are available at competitive rates.

3. We pledge to provide on-site support during product installation, ensuring the highest standards of quality are met throughout the process.

4. In the unlikely event of a manufacturing quality issue during the warranty period, we guarantee a swift response within 8 hours upon receiving your notification (letter or telegram). Our team will be on-site within 24 hours (within China) to resolve the issue at no cost to you. For our international clients, we will initiate remote assistance within 24 hours, and if the issue persists, a dedicated specialist will be dispatched overseas promptly to ensure your complete satisfaction.

5. We take full responsibility for the process guarantee. If operational performance deviates during the warranty period, our team will diligently collect pertinent data, diagnose the issue, analyze further, and implement necessary enhancements to align with the specified process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.