Multi-Function Industrial Burner for Versatile Vacuum Furnace Use

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-JM0.16
• Type: Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing the Premium Industrial Grade Multi-Function Burner for Vacuum Furnace Systems, a pinnacle of engineering brilliance crafted with precision by Hunan Zhongding Thermal Technology Co., Ltd. This extraordinary burner is designed to elevate your industrial operations to an unparalleled level of efficiency and performance. As an epitome of cutting-edge innovation, it delivers supreme power and precision, redefining how industries approach heating solutions. Experience a remarkable transformation in operational productivity and energy efficiency with our advanced burner. It is a meticulously engineered solution that not only meets but surpasses the most stringent standards, setting a new benchmark in energy utilization. Embrace this revolutionary advancement and empower your industry with technology that turns energy challenges into opportunities for growth and excellence.

Product Description

Introducing the meticulously engineered Advanced Waste Oil Burner, a pinnacle of innovation tailored for High Performance Vacuum Furnaces by Hunan Zhongding Thermal Technology Co., Ltd. This burner stands as a masterpiece of modern engineering, featuring a robust central column cyclone, a strategically positioned observation hole, and a state-of-the-art fire detection and control system. Designed with precision, this sophisticated burner integrates a pilot lamp that enhances ignition efficiency alongside a simplified tube to streamline operation. The dual gas gun design, with both inner and outer guns, ensures optimal fuel delivery for unmatched performance. Among its many cutting-edge features is a pioneering air regulating mechanism and an innovative flue gas circulation system crafted for peak efficiency. Leveraging advanced technologies, such as precise air and fuel classification, rich-lean combustion methodologies, and sophisticated flue gas recirculation, this burner orchestrates a formidable vortex flame within the furnace. The ingenious design not only effectively shortens the flame length but also significantly lowers the flame center temperature, culminating in superior combustion performance. Moreover, with the strategic implementation of segmented combustion, this burner dramatically reduces NOx generation, leading to remarkably diminished NOx emissions in the flue gas, thereby setting a new benchmark in eco-friendly industrial heating solutions. Experience the remarkable fusion of innovation and efficiency with our Premium Durable Industrial Grade Burner for Vacuum Furnaces, where every detail is perfected for excellence.

Detailed Photos

Product Parameters

1. Dive into the Intricacies of Burner Internals: Embark on an enlightening journey to discover the zenith of engineering mastery with our exceptionally advanced design and intricate architecture. Meticulously and skillfully crafted, this burner guarantees unparalleled efficiency and unwavering reliability, ensuring your systems operate at their peak performance. It transforms the core of your operations, setting new industry standards with its exemplary craftsmanship.
 

No.	Item	Material and specifications
1	The rising section of the air gun tube (with consistent requirements for the pilot light)	06Cr19Ni10
2	Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light)	06Cr25Ni20
3	Fire pot brick	LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4	Inside and outside the cylinder, regulating butterfly valve	Q235B, thickness of steel plate≥5mm
5	Wind regulating rotating shaft	06Cr19Ni10
6	Shell insulation and soundproofing material	Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7	Metal hose	06Cr19Ni10, equipped with matching connectors or flanges

2. Exhaustive Technical Parameters of Burner: Immerse yourself in the robust and precise technical specifications that empower this burner to excel at superior levels. Seamlessly integrating with leading high-performance vacuum furnaces, it delivers unmatched results, pushing the boundaries of what's possible in industrial applications.
 

Composition, mol%	Condition 1		Condition 2
	Natural gas	Desorbed gas	Natural gas	Desorbed gas
H2		31.13		32.44
CO		7.02		6.02
CO2	0.871	44.68	0.871	47.45
H2O		0.92		0.94
CH4	94.584	15.5	94.584	12.4
C2H6	2.586		2.586
C3H8	0.525		0.525
NC4	0.067		0.067
IC4	0.069		0.069
IC5	0.030		0.030
NC5	0.024		0.024
C6H14	0.064		0.064
N2	0.181	0.76	0.181	0.75
O2
Total flow rate, Kmol/h		204.75		196.47
Temperature, ºC	40	40	40	40
Pressure, Mpa.G	0.3	0.005~0.03	0.3	0.005~0.03

3. Defining Burner Characteristics: Uncover the extraordinary qualities that set this burner apart, showcasing its leadership in adaptability and operational versatility. This burner redefines industry benchmarks, elevating standards and expectations, positioning itself as a leader in innovation and performance.

1) Experience unmatched versatility with a burner that adapts effortlessly to a diverse array of fuel types. Its remarkable operational flexibility adeptly meets the varied demands of the ever-evolving industrial landscape, making it an indispensable asset in diverse settings.
2) Meticulously engineered for seamless integration with a wide spectrum of fuel gases, this burner offers unparalleled versatility and user-friendliness. Its design is ideal for a multitude of applications across varied operational settings, ensuring superior performance and ease of use.
3) Select from an extensive range of widely available specifications ranging from 1.0MW to 10.0MW. Bespoke customization options are also available to cater to your specific requirements and sophisticated needs, ensuring the perfect fit for your operational framework and enhancing your productivity.
4) Fine-tune your operations with an adjustable flame length ranging from 1.5 to 4.5 meters. This feature provides precise control and is perfectly suited for a variety of dynamic operational settings, granting the flexibility needed for optimal functionality and superior performance.
5) Achieve optimal performance tailored to your diverse applications with flame diameters ranging from 0.5 to 1.5 meters. This ensures a precise fit for your operational needs, enhancing operational efficiency and setting new standards in industry performance.

4. Stringent Smoke Assurance Indicators: Uphold the highest standards by exercising rigorous control over emissions and particulates. This not only ensures compliance with environmental regulations but also demonstrates our unwavering commitment to responsible environmental stewardship and sustainability.

Oxygen content in flue gas (O2): Carefully maintained at a consistent 3% (mol dry basis) to guarantee optimal combustion conditions and efficiency. This empowers superior operational performance and reliability, ensuring your systems function at their best.
NOx concentration: Expertly kept to ≤ 100mg/Nm³, ensuring compliance with stringent environmental safety and sustainability standards. This commitment supports a greener future and reflects our dedication to eco-responsibility and environmental protection.
CO concentration: Strategically restricted to ≤ 50mg/Nm³, this significantly curtails carbon monoxide emissions, paving the way for more sustainable, eco-conscious operations that benefit both the environment and your business's sustainability goals.
Particulate Matter: Strictly limited to ≤ 20mg/Nm³, this minimizes environmental impact and steadfastly adheres to rigorous air quality regulations. It ensures cleaner, healthier air for everyone, reflecting our commitment to environmental wellness.
Unburned Hydrocarbons: Carefully maintained at ≤ 20mg/Nm³, this reflects our unwavering commitment to eco-friendly and efficient combustion practices. It prioritizes environmental wellness and operational excellence, setting a benchmark for sustainable industry practices.

Our Advantages

1. Unmatched Company Strength

Since its inception in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has firmly established itself as a trailblazer in the field of thermal engineering. With a robust registered capital of 46 million RMB and a sprawling 12,000-square-meter production facility, we are at the forefront of innovation within R&D, design, and manufacturing of advanced auxiliary apparatus. Our extensive portfolio encompasses petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, along with an adaptable range of furnace accessories. Every year, we produce a phenomenal 5,000 burners, 100 rotary air preheaters, and 100 premium heating and aluminum melting furnaces, resulting in an impressive annual sales revenue of 200 million RMB. Our commitment to innovation is highlighted by our acquisition of 1 software copyright, 12 invention patents, and over 120 utility model patents. We cultivate effective partnerships with esteemed academic institutions, including Beijing University of Science and Technology and China University of Petroleum. Our distinguished honors include the titles 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'

2. Exemplary Company Qualifications

3. Innovative Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
Discover the Unmatched Potential of Zhongding 95+ Comprehensive Technological Excellence

a. Achieve outstanding thermal efficiency surpassing 95% in our heating furnaces, setting new industry benchmarks for excellence.
b. Attain ultra-low emissions of NOx and CO, underscoring our dedication to cutting-edge eco-friendly advancements.
c. Optimize flue gas temperatures to below 80ºC, ensuring peak operational efficiency and reliability.
d. Implement innovative strategies for carbon neutrality and peak carbon emissions, propelling sustainability to new heights.

2) Revolutionary Flue Gas Waste Heat Recovery Technology

Enjoy the Benefits of Four Unmatched Advantages:

a. Wide-ranging applicability across diverse operational scenarios, providing unparalleled flexibility and adaptability.
b. Unrivaled heat exchange efficiency, enhancing furnace thermal performance by an impressive 3%.
c. Benefit from notably low exhaust temperatures, exceptional resistance to dew point corrosion, and minimal pressure drop, ensuring long-term durability and efficiency.
d. Eliminate scaling and dust accumulation; experience the ease of variable frequency regulation and simplified maintenance, ensuring smooth and efficient operation.

After Sales Service

1. At Hunan Zhongding Thermal Technology Co., Ltd., we take immense pride in the unmatched precision and superior quality of our offerings. Each product is a testament to our meticulous craftsmanship, meticulously engineered to consistently exceed even the most stringent design, construction, and operational standards. This unwavering commitment to excellence ensures that our esteemed customers are always presented with only the very best in industrial innovation.

2. Our unwavering promise to you includes deploying an expert technical team, free of charge, to provide on-site assistance and guarantee the flawless installation and trial operation of your equipment. Experience unmatched peace of mind with our comprehensive 12-month quality assurance, commencing from the day your equipment is commissioned. Should any manufacturing quality issues emerge within this period, we pledge prompt repair or replacement at absolutely no cost. For any issues arising from improper use, our professional services are available at highly competitive rates, demonstrating our dedication to exceptional customer satisfaction and support.

3. We are committed to being present on-site during the entire installation process, providing diligent oversight to uphold the highest standards of installation quality. This dedication reinforces our steadfast commitment to excellence, ensuring that your entire experience with us is nothing short of outstanding.

4. During the warranty period, should any manufacturing quality issues be detected in your equipment, we are resolute in our commitment to swift action within just 8 hours of notification. Our expert team will be on-site within 24 hours domestically to address the issue at no charge, ensuring your complete satisfaction. For our international clients, we provide immediate remote assistance within 24 hours. Should the issue persist, we will dispatch a specialized technician overseas to provide comprehensive support and ensure complete resolution, reflecting our dedication to delivering global excellence.

5. At Hunan Zhongding Thermal Technology Co., Ltd., we fully embrace our responsibility in maintaining the integrity of your processes. If any performance deviations occur within the warranty period, we will meticulously gather relevant data, conduct a thorough analysis, and implement the necessary adjustments. Our ultimate aim is not only to meet but to consistently surpass expected process performance parameters, ensuring that our solutions deliver beyond your expectations in every aspect.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.