Eco-Friendly Low Nox Burner for Sustainable Industrial Solutions

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYNQ-QL0.42
• Type: Ultra Low Nox Burner
• Certification: ISO
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Proudly crafted in China, our Efficient Ultra Low NOx Industrial Burners represent the pinnacle of industrial heating innovation for Atmospheric and Vacuum Furnaces. Meticulously engineered for peak performance, these state-of-the-art burners are expertly designed to meet the exacting demands of contemporary industrial applications. With their outstanding efficiency, they dramatically cut NOx emissions, offering an eco-friendly and sustainable solution. Opt for these burners to embrace an unparalleled, high-efficiency standard in industrial heating technology that truly sets the benchmark in excellence.

Product Description

Introducing our high-performance, energy-saving burner, specifically engineered for ultra-clean technology solutions with astonishingly low nitrogen oxide emissions. This state-of-the-art burner is meticulously designed by Hunan Zhongding Thermal Technology Co., Ltd., employing advanced principles of cutting-edge combustion technology and meticulously optimized combustion systems suitable for various industrial furnaces and heating applications. By harnessing a sophisticated blend of innovative features such as staged combustion, multi-level combustion processes, precise oxide supply, and the remarkable plasticity of flame through braze bricks, it achieves impeccable flue gas reflux and ultra-effective adiabatic combustion. Such advanced techniques significantly lower the flame center temperature and diminish local high temperatures, ensuring unparalleled ultra-low NOx emissions and setting a new benchmark for eco-friendly and efficient industrial heating solutions.

Detailed Photos

Product Parameters

1. Details and specifications of burner internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical parameters of burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra-Low NOx Burner Characteristics

1) Ingeniously designed to spatially disperse fuel, our burner minimizes core flame temperature, enhancing performance dramatically.
2) Revel in a stable flame, perfectly integrated with secondary gas to ensure full combustion and maximize efficiency.
3) Benefit from exceptional heat transfer; flue gases exchange heat, raising combustion air temperature for peak ignition.
4) The brazier brick's form significantly directs fluid flow, allowing customized flame spread for targeted precision burning.
5) Achieve a swirling flame through strategic fuel supply on the ring, preventing flame erosion and safeguarding your furnace.

4. Smoke Assurance Indicators

Oxygen Content in Flue Gas (O2): Meticulously controlled at 3% (mol dry basis) to ensure ideal combustion conditions.
NOx Concentration: Astoundingly low at just 50mg/Nm³, significantly reducing environmental impact.;
CO Concentration: Maintained at a minimal 40mg/Nm³, ensuring cleaner emissions and enhanced air quality.;
Particulate Matter: Consistently kept at ≤ 20mg/Nm³, ensuring the protection of air quality.
Unburned Hydrocarbons: Strictly limited to ≤ 20mg/Nm³ to prevent environmental pollution.

Our Advantages

1. Unmatched Company Strength

Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a beacon of industrial prowess with an impressive registered capital of 46 million RMB. Our state-of-the-art 12,000-square-meter facility leads in innovation, dedicated to the cutting-edge research, design, and production of auxiliary equipment like petrochemical heating furnaces, industrial furnaces, and transformative burners. Our exceptional production prowess yields an annual output of 5,000 sets of burners, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces, culminating in a substantial annual sales revenue of 200 million RMB. We take pride in an extensive intellectual property portfolio, comprising 1 software copyright, 12 invention patents, and over 120 utility model patents. Our unwavering commitment to industry-academia collaboration is underscored by our alliances with esteemed institutions such as Beijing University of Science and Technology and China University of Petroleum. Since our inception, we've been celebrated with accolades including 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'

2. Esteemed Company Qualifications

3. Exceptional Product Advantages

1) Innovative Zhongding Green Heating Furnace 95+ Technology
Zhongding's pioneering 95+ technology suite delivers unparalleled advantages in both heating efficiency and environmental stewardship.

a. Surpassing a remarkable thermal efficiency threshold of 95%, our heating furnaces redefine performance excellence.
b. Attaining ultra-low NOx and CO emissions, our technology epitomizes environmentally conscious innovation.
c. Flue gas temperatures are adeptly managed to remain below 80 ºC, enhancing both efficiency and operational safety.
d. Advocating vigorously for carbon neutrality, we align harmoniously with global initiatives to peak carbon emissions.

2) Advanced Flue Gas Waste Heat Recovery Technology

Groundbreaking benefits of our state-of-the-art waste heat recovery:

a. Extensive applicability guarantees versatile integration across diverse systems.
b. Exceptional heat exchange efficiency enhances the thermal efficiency of heating furnaces by an additional 3%.
c. Featuring low exhaust temperature, our systems effectively resist dew point corrosion and maintain minimal pressure drops.
d. Engineered for resilience, our technology prevents scaling or dust build-up while allowing for variable frequency regulation and seamless maintenance.

After Sales Service

1. We proudly assure that the quality of our supplied products will meet the exacting design, construction, and usage requirements. Your utmost satisfaction with our quality is our highest commitment;

2. Our dedicated and highly skilled technical team will be proactively dispatched to provide complimentary on-site guidance. This ensures a seamless and flawless resolution of any issues encountered during equipment installation and trial operation. Our support extends until the trial phase is successfully completed, backed by a robust 12-month comprehensive quality assurance period starting from the equipment's commissioning. Should any manufacturing quality issues arise during this period, we are fully committed to complimentary repairs or replacements. For issues due to improper use, we offer our expert services at a reasonable cost to restore full functionality.

3. We pledge to deliver outstanding on-site services throughout the installation process, meticulously overseeing every detail to ensure adherence to the highest installation quality standards.

4. During the warranty period, if any manufacturing quality concerns arise during equipment operation, our unwavering commitment is to respond within 8 hours of receiving the buyer's communication. For domestic clients, we will promptly arrive on-site within 24 hours to resolve the issue at no cost until the matter is completely resolved. For our valued international customers, we offer immediate remote assistance within 24 hours and, if necessary, quickly dispatch a specialist abroad to ensure the issue is thoroughly and effectively resolved.

5. We accept full responsibility for ensuring process guarantees. If there are any deviations in operational performance during the warranty period, our commitment is to conduct a thorough analysis, gather essential data, pinpoint the root cause, and implement necessary modifications swiftly to achieve the desired process performance parameters efficiently and effectively.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.