Advanced Customizable Gas Burner for Enhanced Heat Efficiency

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ0.20
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Step into a new era of eco-friendly heating with our Industrial Ultra Low Emission Burner, meticulously engineered to provide unmatched energy efficiency while significantly reducing environmental impact. Tailored for the environmentally conscious, this innovative burner is crafted to deliver peak performance and consistent reliability across a multitude of heating applications. Immerse yourself in the sophisticated blend of advanced technology and environmental stewardship that defines our premier solution.

Product Description

Introducing the epitome of state-of-the-art combustion innovation, the Industrial Low Emission Gas Burner from Hunan Zhongding Thermal Technology Co., Ltd. stands as an engineering masterpiece for those who prioritize peak energy efficiency and eco-consciousness. This revolutionary burner not only delivers substantial energy savings but also operates with an extraordinarily clean output, achieving impressively minimal nitrogen oxide emissions. At the core of its advanced design is a seamless integration of pioneering technologies. By meticulously optimizing the combustion dynamics within industrial and heating furnaces, this product guarantees unparalleled performance. Notable features include staged combustion that precisely orchestrates the combustion sequence, providing multiple pathways for enhanced adaptability, along with exacting oxide supply to sustain ideal combustion conditions. The innovative flame plasticity technology, realized through the strategic use of braze bricks, customizes the flame's shape and distribution, thereby maximizing overall efficiency. Furthermore, the inclusion of flue gas reflux and ultra-adiabatic combustion techniques meticulously fine-tunes the process, markedly reducing flame center temperatures and eliminating areas of excessive heat. This comprehensive strategy establishes a new standard for achieving ultra-low NOx emissions, confirming its role as the premier choice for efficient heat treatment solutions.

Detailed Photos

Product Parameters

1. Details and specifications of burner internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical parameters of burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra low NOx burner characteristics

1) The burner innovatively disperses fuel throughout the space to significantly lower the core flame temperature, promising unparalleled performance and exceptional efficiency.;
2) Featuring a stable flame design, this advanced burner expertly integrates secondary gas for superior combustion, ensuring complete and efficient fuel utilization.;
3) The flue gases engage in meticulous heat exchange processes, expertly transferring energy to both gas and combustion air. This enhancement of inlet temperature fine-tunes combustion for optimal performance.;
4) Strategically engineered, the design of the brazier brick influences fluid flow with precision, sculpting the flame for a remarkable increase in efficiency.;
5) By skillfully adjusting the fuel supply across the ring with precision, a dynamic swirling flame is achieved, effectively safeguarding against potential furnace flame erosion and maximizing operational longevity.

4. Smoke assurance indicators

Oxygen content in flue gas (O2): 3% (mol dry basis), ensuring that combustion efficiency remains at its peak.
NOx concentration: 50mg/Nm³, marking a substantial reduction in environmental impact with sustainable operations.;
CO concentration: 40mg/Nm³, maintaining an impressively low emission profile.;
Particulate matter: ≤ 20mg/Nm³; this guarantees clean, efficient operations, underscoring our dedication to environmental stewardship.;
Unburned hydrocarbons: ≤ 20mg/Nm³, emphasizing our unwavering commitment to a sustainable and eco-friendly environment.

Our Advantages

1. Company Strength and Expertise

Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. is a premier innovator in the thermal technology domain. With a substantial registered capital of 46 million RMB, our cutting-edge production facility covers 12,000 square meters, epitomizing our commitment to excellence. We specialize in the R&D, design, and production of essential auxiliary equipment, including petrochemical heating furnaces, industrial furnaces, pioneering burners, and regenerative air preheaters, as well as comprehensive furnace accessories. Our impressive annual output features 5,000 burners, 100 rotary air preheaters, and 100 heating furnaces, including aluminum melting furnaces, generating an annual sales revenue of 200 million RMB. Our intellectual property is formidable, boasting 1 software copyright, 12 invention patents, and over 120 utility model patents. By forming dynamic industry-academia partnerships with top institutions like Beijing University of Science and Technology and China University of Petroleum, we continue to set benchmarks in the industry. Since our inception, we have been honored with accolades such as the 'Specialized, Refined, Unique and New' Demonstration Enterprise and the esteemed 'National Specialized, Refined, Unique and New Small Giant Enterprise.'

2. Company Qualifications and Credentials

3. Outstanding Product Advantages

1) Zhongding's Innovative Green Heating Furnace 95+ Technology
Zhongding 95+ Technology: A Complete Spectrum of Cutting-edge Advantages

a. We have redefined thermal efficiency by enhancing the heating furnace's performance to surpass an extraordinary 95%!
b. Witness unparalleled emission control with ultra-low NOx and CO2 emissions, setting new standards in environmental sustainability.
c. Achieve superior operational efficiency with flue gas temperatures reduced to below 80 ºC.
d. Propel towards the future with our dedication to carbon neutrality and peak carbon emissions, advancing the global sustainability mission.

2) Advanced Flue Gas Waste Heat Recovery Technology

Four Key Advantages Redefining Efficiency:

a. Exceptionally adaptable, meeting the needs of a vast range of applications.
b. Provides superior heat exchange efficiency, elevating the heating furnace's thermal efficiency by an added 3%.
c. Features low exhaust temperatures combined with resistance to dew point corrosion and minimal pressure drop, ensuring durability and reliability.
d. Enjoy effortless maintenance with no scaling or dust buildup, enhanced by variable frequency regulation for peak performance.

After Sales Service

1. At Hunan Zhongding Thermal Technology Co., Ltd., we are unwavering in our commitment to ensuring that each of our products is crafted with precision and aligns seamlessly with the specified design, construction, and usage criteria, guaranteeing exceptional quality and performance.

2. Our highly skilled team is ready to dispatch seasoned technical personnel, providing complimentary on-site guidance to tackle any challenges you may face during equipment installation and trial operation. This comprehensive support spans through the end of the trial operation, offering unparalleled peace of mind with a robust quality assurance period of 12 months from the equipment's commissioning date. If any manufacturing quality issues arise during this time, we commit to executing repairs or replacements at no cost. For issues due to improper use by the buyer, we provide expert remedial services at a reasonable fee, ensuring your operations run smoothly.

3. We are dedicated to delivering unwavering on-site services during the installation phase of our products, diligently overseeing the installation quality to secure optimal performance and seamless operation.

4. During the warranty period, should any manufacturing quality concerns surface while the equipment is in operation, we assure a rapid response within 8 hours of receiving the buyer's notification via letter or telegram. For domestic clients, our team will be on-site within 24 hours to resolve the issue at no charge, ensuring comprehensive problem elimination. For our valued international clients, we commence immediate remote assistance within 24 hours to address the issue. If remote resolution does not suffice, we swiftly dispatch a dedicated expert overseas to provide thorough support until the issue is fully resolved.

5. We take on full responsibility for guaranteeing process reliability. Should there be any deviations in operational performance within the warranty period, our commitment includes meticulous data collection, precise problem identification, and thorough analysis. We will implement necessary modifications to ensure our products consistently meet the required process performance parameters, upholding our high standards of excellence.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.