High Performance Vacuum Burner for Premium Industrial Applications

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • High Performance Vacuum Burner for Premium Industrial Applications
  • High Performance Vacuum Burner for Premium Industrial Applications
  • High Performance Vacuum Burner for Premium Industrial Applications
  • High Performance Vacuum Burner for Premium Industrial Applications
  • High Performance Vacuum Burner for Premium Industrial Applications
  • High Performance Vacuum Burner for Premium Industrial Applications
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-DQ1.33
Type
Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing the pinnacle of industrial heating innovation: our Premium Durable Industrial Grade Burner for Vacuum Furnaces, an engineering marvel by Hunan Zhongding Thermal Technology Co., Ltd. This extraordinary burner is meticulously crafted for peak efficiency, providing unparalleled power and precision that redefines operational excellence in your industry. Embrace a transformative future in industrial heating with our cutting-edge, technologically superior solutions that dramatically enhance your operational productivity and set new benchmarks in energy efficiency. Elevate your energy management to unprecedented levels with a burner designed to exceed the most rigorous standards, revolutionizing the art of energy utilization in industrial applications.
Product Description

Introducing the meticulously engineered Advanced Waste Oil Burner, a pinnacle of innovation tailored for High Performance Vacuum Furnaces by Hunan Zhongding Thermal Technology Co., Ltd. This burner is a masterpiece of modern engineering, featuring a robust central column cyclone, a strategically positioned observation hole, and a state-of-the-art fire detection and control system. This sophisticated burner integrates a pilot lamp that enhances ignition efficiency and a simplified tube that streamlines operation. The dual gas gun design, comprising both inner and outer guns, ensures optimal fuel delivery for unmatched performance. Among its many cutting-edge features is a pioneering air regulating mechanism and an innovative flue gas circulation system crafted for peak efficiency. Employing advanced technologies such as precise air and fuel classification, rich-lean combustion methodologies, and sophisticated flue gas recirculation, this burner orchestrates a powerful vortex flame within the furnace. The ingenious design not only effectively shortens the flame length but also significantly lowers the flame center temperature, culminating in superior combustion performance. Moreover, with the strategic implementation of segmented combustion, this burner dramatically reduces NOx generation, leading to notably diminished NOx emissions in the flue gas, thereby setting a new benchmark in eco-friendly industrial heating solutions. Experience the fusion of innovation and efficiency with our Premium Durable Industrial Grade Burner for Vacuum Furnaces, where every detail is perfected for excellence.

Detailed Photos

High Performance Vacuum Burner for Premium Industrial ApplicationsHigh Performance Vacuum Burner for Premium Industrial Applications

Product Parameters
1. Dive into the Intricacies of Burner Internals: Immerse yourself in the pinnacle of engineering brilliance with our state-of-the-art design and intricate architecture. This innovation promises not just high efficiency but also steadfast reliability, ensuring that your systems consistently deliver top-tier performance.
 
No. Item Material and specifications
1 The rising section of the air gun tube (with consistent requirements for the pilot light) 06Cr19Ni10
2 Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light) 06Cr25Ni20
3 Fire pot brick LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4 Inside and outside the cylinder, regulating butterfly valve Q235B, thickness of steel plate≥5mm
5 Wind regulating rotating shaft 06Cr19Ni10
6 Shell insulation and soundproofing material Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7 Metal hose 06Cr19Ni10, equipped with matching connectors or flanges

2. Exhaustive Technical Parameters of Burner: Immerse in the robust and precise technical specifics that drive superior functionality. These specifications ensure flawless compatibility with the latest high-performance vacuum furnaces, offering unmatched performance.
 
Composition, mol% Condition 1 Condition 2
Natural gas Desorbed gas Natural gas Desorbed gas
H2   31.13   32.44
CO   7.02   6.02
CO2 0.871 44.68 0.871 47.45
H2O   0.92   0.94
CH4 94.584 15.5 94.584 12.4
C2H6 2.586   2.586  
C3H8 0.525   0.525  
NC4 0.067   0.067  
IC4 0.069   0.069  
IC5 0.030   0.030  
NC5 0.024   0.024  
C6H14 0.064   0.064  
N2 0.181 0.76 0.181 0.75
O2        
Total flow rate, Kmol/h   204.75   196.47
Temperature, ºC 40 40 40 40
Pressure, Mpa.G 0.3 0.005~0.03 0.3 0.005~0.03

3. Defining Burner Characteristics: Uncover the exceptional features that distinguish this burner as a leader in adaptability and operational flexibility, setting new standards in the industry.

1) Embrace unparalleled versatility with a burner designed to seamlessly adapt to various fuel types. Its strikingly high operational flexibility is engineered to address a wide range of industrial needs.
2) Expertly crafted to integrate effortlessly with diverse fuel gases, this burner offers exceptional versatility and ease, broadening its application across numerous contexts.
3) Explore a variety of specifications, from 1.0MW to 10.0MW, with tailored customization possibilities to meet unique and specialized requirements.
4) Fine-tune your operations with an adjustable flame length from 1.5 to 4.5 meters, providing precise control tailored to a variety of dynamic operational environments.
5) Ensure optimal performance across diverse applications with flame diameters ranging from 0.5 to 1.5 meters, ensuring a precise fit for your specific needs.

4. Stringent Smoke Assurance Indicators: Comply with the highest standards by exercising rigorous control over emissions and particulates, promoting both compliance and environmental responsibility.

Oxygen content in flue gas (O2): Precisely maintained at 3% (mol dry basis) for optimal combustion conditions, enhancing both efficiency and performance.
NOx concentration: Intelligently limited to ≤ 100mg/Nm³, ensuring compliance with strict environmental safety and sustainability standards.
CO concentration: Diligently restrained to ≤ 50mg/Nm³, significantly curbing carbon monoxide emissions for a cleaner, more sustainable operation.
Particulate Matter: Rigorously limited to ≤ 20mg/Nm³, minimizing environmental impact and securing adherence to stringent air quality regulations.
Unburned Hydrocarbons: Carefully maintained at ≤ 20mg/Nm³, reflecting our unwavering commitment to eco-conscious, efficient combustion that prioritizes environmental health.
Our Advantages
1. Unmatched Company Strength
Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a formidable leader in the thermal technology sector, boasting an impressive registered capital of 46 million RMB. Our operations span a vast 12,000-square-meter production facility, where we excel in the R&D, design, and manufacturing of cutting-edge auxiliary equipment, including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and a vast assortment of furnace accessories. With a remarkable production capacity of 5,000 burners, 100 rotary air preheaters, and 100 premium heating and aluminum melting furnaces annually, our sales revenue soars to an impressive 200 million RMB each year. Our innovation prowess is underscored by 1 software copyright, 12 invention patents, and over 120 utility model patents. We pride ourselves on nurturing strong collaborations with prestigious institutions such as Beijing University of Science and Technology and China University of Petroleum. Our esteemed accolades include the 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
High Performance Vacuum Burner for Premium Industrial Applications


2. Exemplary Company Qualifications

High Performance Vacuum Burner for Premium Industrial ApplicationsHigh Performance Vacuum Burner for Premium Industrial ApplicationsHigh Performance Vacuum Burner for Premium Industrial Applications

3. Innovative Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
High Performance Vacuum Burner for Premium Industrial ApplicationsHarness the Full Potential of Zhongding 95+ Complete Technological Edge

a. Attain thermal efficiency levels that exceed an impressive 95% in our state-of-the-art heating furnaces.
b. Guarantee ultra-low NOx and CO emissions, establishing a benchmark for environmental excellence.
c. Expertly reduce flue gas temperatures to below 80ºC, maximizing efficiency.
d. Embrace the innovative principles of carbon neutrality and peak carbon emissions in our processes.

2) Revolutionary Flue Gas Waste Heat Recovery Technology

Reap Four Outstanding Advantages:

a. Enjoy wide-ranging applicability across diverse operational scenarios.
b. Experience superior heat exchange efficiency, boosting the furnace's thermal performance by an additional 3%.
c. Benefit from extraordinarily low exhaust temperatures, robust resistance to dew point corrosion, and minimal pressure drop.
d. Enjoy maintenance ease with no scaling or dust accumulation, alongside variable frequency regulation.

After Sales Service

1. At Hunan Zhongding Thermal Technology Co., Ltd., we are devoted to crafting each product with meticulous precision, ensuring unparalleled performance that consistently surpasses the most rigorous design, construction, and usage standards. This dedication reflects our unwavering commitment to delivering excellence in every piece we produce.

2. Our promise is to provide exceptional support by dispatching our expert technical team, at no additional cost, to ensure a seamless installation and trial operation of your equipment. Benefit from our comprehensive 12-month quality assurance, beginning from the equipment commissioning date. Should any manufacturing quality issues arise during this period, we guarantee immediate repair or replacement at no cost to you. For issues stemming from improper use, our professional services are available at highly competitive rates, underscoring our commitment to your complete satisfaction.

3. We pledge to be actively present on-site throughout all stages of the installation process, offering diligent oversight to uphold the highest standards of installation quality, underscoring our dedication to excellence and superior service.

4. During the warranty period, if your equipment encounters any manufacturing quality issues, we commit to a swift response within just 8 hours of notification. Domestically, our expert team will be on-site within 24 hours to resolve the issue without any charge, ensuring your satisfaction. For international clients, we promise immediate remote assistance within 24 hours. Should the issue persist, a specialized technician will be dispatched overseas to provide comprehensive support and ensure complete resolution.

5. At Hunan Zhongding Thermal Technology Co., Ltd., we embrace the responsibility of guaranteeing process integrity. If performance deviations occur within the warranty period, we will meticulously gather relevant data, conduct thorough analyses, and implement necessary adjustments to not only meet but exceed expected process performance parameters, demonstrating our commitment to superior product efficacy and reliability.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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