Sustainable Heating Burners with Custom Production for Efficient Heating

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.23
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing the revolutionary Industrial Ultra Low NOx Heating Furnace Burner, engineered with precision to significantly enhance the efficiency of your heating systems. This state-of-the-art burner stands as a pinnacle of technological advancement, offering unmatched performance while dramatically minimizing NOx emissions. Ideally crafted for industrial applications, this cutting-edge burner ensures superior heating efficiency, perfectly aligning with eco-friendly and sustainable practices. Experience the future of heating solutions with our Industrial Ultra Low NOx Heating Furnace Burner, where outstanding efficiency seamlessly merges with environmental stewardship.

Product Description

Discover the pinnacle of eco-friendly heating technology with our Low NOx Burners, designed for sustainable heating while offering customizable production options to suit your specific needs. Experience groundbreaking innovation with our high-efficiency, energy-saving burner that boasts ultra-clean technology, dramatically reducing nitrogen oxide emissions. This burner harnesses the advanced technical principles of optimizing combustion technologies and systems for industrial and heating furnaces. By integrating cutting-edge methods such as staged and multiple combustion, optimized oxide supply, and the revolutionary flame plasticity of braze bricks, as well as flue gas reflux and ultra-adiabatic combustion, our burner effectively lowers the flame center temperature or local high temperatures, achieving unparalleled ultra-low NOx emissions. Transform your heating processes with this state-of-the-art solution, paving the way for a more sustainable and environmentally-conscious future.

Detailed Photos

Product Parameters

1. Comprehensive Details and Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Advanced Technical Parameters of the Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra Low NOx Burner Characteristics - Cutting-Edge Innovations

1) Ingeniously disperse fuel within the spatial configuration to ensure optimal supply, effectively lowering the flame's core temperature, thereby minimizing emissions and maximizing thermal efficiency.
2) Maintain a stable, enduring flame seamlessly integrated with secondary gas. This promotes complete combustion, significantly enhancing efficiency and reducing environmental impact.
3) Engage in an efficient heat exchange of flue gas to transfer substantial thermal energy to both gas and combustion air, significantly boosting combustion efficiency by increasing the inlet temperature.
4) The strategic design of the brazier brick shape influences fluid dynamics, allowing for precise intervention in the flame's spread pattern, thereby enhancing control and efficiency.
5) Achieve a swirling flame by intelligently switching the fuel supply on the ring according to meticulously crafted rules. This adeptly prevents furnace flame erosion and enhances furnace longevity.

4. Smoke Assurance Indicators - Ensuring Optimal Performance

Oxygen Content in Flue Gas (O2): 3% (mol dry basis) - Ensuring Precision in Combustion Management
NOx Concentration: 50mg/Nm³ - Exemplifying Our Commitment to Low Emissions;
CO Concentration: 40mg/Nm³ - Minimizing Carbon Monoxide for Safer Operations;
Particulate Matter: ≤ 20mg/Nm³; - Reducing Particulate Emissions for a Cleaner Environment
Unburned Hydrocarbons: ≤ 20mg/Nm³ - Achieving Greater Efficiency and Cleaner Emissions

Our Advantages

1. Unmatched Company Strength

Since its inception in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has emerged as a powerhouse in the thermal technology landscape, boasting an impressive registered capital of 46 million RMB. Our state-of-the-art production facility, sprawling over 12,000 square meters, is a testament to our commitment to excellence in R&D, design, and manufacturing. Renowned for our auxiliary equipment offerings, including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and vital furnace accessories, we lead the industry with a remarkable annual production capacity: 5,000 burners, 100 rotary air preheaters, and 100 heating furnaces, including specialized aluminum melting types. This robust output contributes to an annual sales triumph averaging 200 million RMB. Our innovation-driven approach is exemplified by our intellectual assets: 1 software copyright, 12 invention patents, and a whopping 120 utility model patents. Engaging in prolific industry-academia partnerships with eminent universities like Beijing University of Science and Technology and China University of Petroleum, we drive forward-thinking advancements. Our accolades include the 'Specialized, Refined, Unique and New' Demonstration Enterprise and the distinguished 'National Specialized, Refined, Unique and New Small Giant Enterprise' titles, positioning us as pioneers in the field.

2. Prestigious Company Qualifications

3. Cutting-Edge Product Advantages

1) Revolutionary Zhongding Green Heating Furnace 95+ Technology
Experience the transformative power of our unparalleled Zhongding 95+ technological suite:

a. Achieving a groundbreaking thermal efficiency of over 95% in our heating furnaces;
b. Leading the charge with ultra-low NOx and CO emissions;
c. Mastering the art of minimizing flue gas temperatures to under 80 ºC;
d. Championing the revolutionary principles of carbon neutrality and peak carbon emissions;

2) Advanced Flue Gas Waste Heat Recovery Technology

Explore the four game-changing advantages:

a. Versatile applicability across a wide array of scenarios;
b. Stellar heat exchange efficiency, further enhancing furnace thermal efficiency by an additional 3%;
c. Guarantees low exhaust temperatures with outstanding resistance to dew point corrosion and minimal pressure drop;
d. Designed to be free from scaling and dust build-up, offering variable frequency regulation for seamless maintenance.

After Sales Service

1. We are fully committed to ensuring that our products consistently meet the highest quality benchmarks, fulfilling all design, construction, and usage specifications with excellence.

2. Our exceptional technical team stands ready to assist you with top-tier, complimentary on-site guidance, ensuring a seamless installation and trial operation experience. Our dedication persists throughout the 12-month quality assurance period, commencing from the equipment commissioning date. Should any manufacturing quality issues emerge within this timeframe, we assure you of complimentary repairs or replacements. For any issues resulting from incorrect usage by the buyer, our paid service options are available to provide support.

3. During the installation phase, we offer an all-encompassing on-site service to guarantee unparalleled installation quality, achieved through meticulous supervision.

4. In the event that any manufacturing quality issues are identified during the warranty period while operating the equipment, we promise an immediate response within 8 hours upon receiving the buyer's communication. Our team will be on-site within 24 hours (in China) at no extra charge to provide a complete resolution. For our international clientele, we initiate reliable remote support within 24 hours. If necessary, a dedicated representative will expediently travel abroad to deliver hands-on assistance until the issue is entirely resolved.

5. We take complete responsibility for the effectiveness of our process assurances. If any performance deviations occur during the warranty period, we pledge to meticulously collect and analyze data, identify root causes, and implement vital adjustments to align with the agreed-upon process performance parameters.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.