Eco-Friendly Low Emission Burner for Waste Oil Heat Treatment Furnaces

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ0.12
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Discover our Industrial Ultra Low Emission Burner, expertly engineered for those who seek eco-conscious heating solutions without compromising on performance. With advanced technology, this burner promises exceptional efficiency while actively contributing to a greener planet. Ideal for environmentally friendly heating applications that demand innovation and sustainability.

Product Description

Introducing the pinnacle of sustainable innovation: our high-efficiency, energy-saving Eco-Friendly Low Emission Burner for Waste Oil Heat Treatment Furnaces. This cutting-edge marvel embodies ultra-clean technology, engineered meticulously with a groundbreaking approach to minimize nitrogen oxide emissions. Our pioneering design optimizes both the combustion technology and system of industrial and heating furnaces to deliver an unparalleled performance. By synergizing advanced techniques such as staged and multiple combustion, precision oxide supply, and the artful plasticity of flame through braze bricks, we have mastered flue gas reflux and ultra-adiabatic combustion. This orchestrated expertise ensures that the flame's center temperature, or any potential hot spots, is expertly moderated to achieve exceptionally low NOx emissions, leading the charge towards a greener, more sustainable future.

Detailed Photos

Product Parameters

1. Details and specifications of burner internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical parameters of burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra low NOx burner characteristics

1) Ingeniously disperse the fuel within the spatial environment for optimal supply, dramatically reducing the focal flame temperature;
2) Maintain a stable and harmonious flame, which integrates seamlessly with secondary gas for enhanced combustion, thereby promoting a more complete and efficient burning process;
3) Engage in a sophisticated heat exchange process with flue gas, transferring crucial heat to both the gas and combustion air. This increase in inlet temperature significantly boosts combustion efficiency;
4) The innovative design of the brazier brick can manipulate fluid flow dynamics, effectively influencing the flame's spreading shape and distribution;
5) Achieve a swirling flame effect by strategically switching the fuel supply on the ring following precise rules, expertly avoiding furnace flame erosion.

4. Smoke assurance indicators

Oxygen content in flue gas (O2): A precise 3% (mol dry basis)
NOx concentration: Impressively low at 50mg/Nm ³;
CO concentration: An efficient 40mg/Nm ³;
Particulate matter: ≤ 20mg/Nm ³;
Unburned hydrocarbons: ≤ 20mg/Nm ³

Our Advantages

1. Company Strength

Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands tall with a robust registered capital of 46 million RMB. Our sprawling production facility spans 12,000 square meters, where innovation meets excellence. As specialists in the R&D, design, and manufacturing of auxiliary equipment, we excel in crafting state-of-the-art petrochemical heating furnaces, industrial burners, regenerative air preheaters, and furnace accessories. With an impressive annual output of 5,000 burner sets, 100 rotary air preheaters, and 100 heating furnaces, including advanced aluminum melting furnaces, we're fueling an average annual sales revenue of 200 million RMB. Our intellectual prowess is underscored by 1 software copyright, 12 invention patents, and over 120 utility model patents. Collaborating extensively with prestigious institutions like Beijing University of Science and Technology and China University of Petroleum, we've been recognized as a "Specialized, Refined, Unique and New" Demonstration Enterprise and a "National Specialized, Refined, Unique and New Small Giant Enterprise."

2. Company Qualifications

3. Product Advantages

1) Zhongding Green Heating Furnace 95+ Technology
Zhongding 95+: Pioneering Technological Excellence

a. Elevating thermal efficiency beyond 95%, our heating furnaces set new benchmarks in energy performance.
b. Designed for a cleaner tomorrow, our furnaces boast ultra-low NOx and COe emissions.
c. Flaunting a flue gas temperature drop below 80 ºC, we ensure optimal exhaust management.
d. We are champions of sustainability, embracing carbon neutrality and peak carbon emissions initiatives.

2) Flue Gas Waste Heat Recovery Technology

Four Major Advantages:

a. Universally adaptable, our technology integrates seamlessly across diverse applications.
b. Achieving high heat exchange efficiency, we elevate thermal performance of heating furnaces by an additional 3%.
c. Our systems promise low exhaust temperatures, are resistant to dew point corrosion, and present minimal pressure drops.
d. Maintenance is a breeze with no scaling or dust accumulation; featuring variable frequency regulation for ease of operation.

After Sales Service

1. We are committed to ensuring that the quality of our provided products aligns impeccably with all design, construction, and usage specifications.

2. We are dedicated to dispatching our highly skilled technical personnel to deliver complimentary on-site guidance, resolving any issues encountered during the installation and trial operation phases. This comprehensive support continues throughout the trial operation and extends into a 12-month quality assurance period, commencing from the date of the equipment's commissioning. Should there be any manufacturing quality issues within this period, rest assured that we will handle repairs or replacements at no cost to you. For any issues resulting from improper use by the buyer, we offer our services at a reasonable fee.

3. Our steadfast commitment involves providing diligent on-site services during the installation phase of our products, ensuring meticulous supervision over installation quality.

4. Throughout the warranty duration, if any manufacturing quality issues are detected during equipment operation, we pledge to respond within just 8 hours upon receipt of your communication, ensuring a site presence within 24 hours (within China) to resolve the problem at no charge until it is fully rectified. For our valued international clientele, we will initiate remote assistance within 24 hours to attempt a solution. Should the issue persist, we will promptly dispatch a dedicated representative abroad to provide hands-on assistance, ensuring resolution.

5. We take full responsibility for the integrity of the process guarantee. If operational performance deviations are observed during the warranty period, we will exert our utmost efforts to gather essential data, identify the root cause, undertake comprehensive analyses, and implement necessary adjustments to meet the process performance standards seamlessly.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.