Eco-Friendly Low Emission Burner for Waste Oil Heat Treatment

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.37
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Revolutionary Industrial Ultra Low Emission Burner for Environmentally Friendly Heating Solutions

Product Description

Experience unparalleled innovation with our high-efficiency, eco-conscious burner, meticulously engineered to spotlight unmatched energy conservation and pristine cleanliness. This advanced burner significantly minimizes nitrogen oxide emissions, thanks to its groundbreaking integration of cutting-edge combustion technology. Through a synergy of staged combustion, multi-phase combustion, precise oxide supply, and the flame artistry of braze bricks, we revolutionize thermal processes. Add to this the benefits of flue gas reflux and ultra adiabatic combustion, and you have a system where the flame's core or localized high temperatures are expertly lowered, ensuring remarkably low NOx emissions. Elevate your heating efficiency while committing to a greener planet with our sophisticated solution, crafted for maximum environmental and operational excellence.

Detailed Photos

Product Parameters

1. Detailed Specifications and Features of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2.Technical Parameters of the Eco-Friendly Low Emission Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra-Low NOx Burner Characteristics and Advantages

1) This innovative burner skillfully disperses fuel in space for supply, strategically lowering the temperature at the flame's core, thus optimizing combustion efficiency.
2) Enjoy the reliability of a stable flame, which is seamlessly mixed with secondary gas to ensure further combustion, thereby promoting an impressive level of complete combustion for enhanced performance.
3) Experience proficient heat exchange in the flue gas, transferring vital heat to both the gas and combustion air. An increase in inlet temperature fosters superior combustion and efficiency.
4) The unique design of the brazier brick shape ingeniously influences fluid flow and can adjust the shape of the spreading flame, optimizing overall heat distribution.
5) By smartly switching the fuel supply on the ring according to specific rules, a swirling flame is created, which efficiently prevents the furnace flame from causing erosion, preserving the system's integrity.

4. Smoke Assurance Indicators - Excellence in Emission Control

Oxygen content in flue gas (O2): achieving 3% (mol dry basis) for optimal efficiency and reduced emissions.
NOx concentration: a remarkably low level of 50mg/Nm ³, ensuring environmental compliance.;
CO concentration: minimal at 40mg/Nm ³, contributing to cleaner air and greener operations.;
Particulate matter: an impressively low ≤ 20mg/Nm ³, boosting air quality and operational excellence.
Unburned hydrocarbons: maintained at ≤ 20mg/Nm ³, reinforcing the product's eco-friendly credentials.

Our Advantages

1. Unwavering Company Strength

Established in 2007, Hunan Zhongding Thermal Technology Co., Ltd. boasts a robust foundation with a registered capital of 46 million RMB and an expansive 12,000 square meter production facility. We stand as pioneers in the R&D, design, and manufacturing of a comprehensive range of auxiliary equipment. Our specialties encompass petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and furnace accessories. With an impressive annual production capacity, our capabilities include crafting 5000 burners, 100 rotary air preheaters, and 100 heating furnaces, plus other aluminum melting furnaces. Our consistent average annual sales revenue of 200 million RMB showcases our market leadership. Proudly, we hold 1 software copyright, 12 invention patents, and an extensive collection of over 120 utility model patents. As a beacon of innovation, we actively engage in industry-academia collaborations, partnering with esteemed institutions like Beijing University of Science and Technology and China University of Petroleum. Through our journey, we have been honored with prestigious accolades, including the titles of "Specialized, Refined, Unique and New" Demonstration Enterprise and "National Specialized, Refined, Unique and New Small Giant Enterprise."

2. Esteemed Company Qualifications

3. Distinctive Product Advantages

1) Zhongding's Revolutionary Green Heating Furnace 95+ Technology
Zhongding's 95+ Technological Mastery

a. Experience unparalleled thermal efficiency with our heating furnace, surpassing an impressive 95%!
b. Achieve ultra-low emissions with dramatically reduced NOx and Coe levels.
c. Flue gas temperatures plummet below 80 ºC, enhancing efficiency.
d. We champion the global mission of carbon neutrality and peak carbon emissions.

2) Innovative Flue Gas Waste Heat Recovery Technology

Four Cornerstones of Advantage:

a. Adaptable and versatile across diverse applications.
b. Exceptional heat exchange efficiency boosts the heating furnace's thermal efficiency by an additional 3%.
c. Features low exhaust temperatures, resistance to dew point corrosion, and minimal pressure drop.
d. Benefit from a no-scaling, dust-free system with variable frequency regulation and straightforward maintenance.

After Sales Service

1. We are dedicated to ensuring the quality of our supplied products, making certain that they meet the highest standards in design, construction, and functionality. Your satisfaction and the seamless integration of our products into your operations are our top priorities.

2. Our team of seasoned technical experts is ready to provide complimentary on-site guidance, addressing any challenges that may arise during the installation and trial operation of your equipment. We are committed to maintaining excellence throughout the process, ensuring a trial operation and quality assurance period of 12 months from the date of commissioning. Should any manufacturing quality issues occur during this period, rest assured that we will provide free repair or replacement services. For any issues due to improper usage, our team is available for paid assistance.

3. We pledge to deliver exceptional on-site services during the installation phase of our products, rigorously overseeing the quality to ensure a flawless installation process.

4. During our comprehensive warranty period, if any manufacturing-related issues arise during equipment operation, we guarantee a swift response within 8 hours of receiving your communication. Our team will be on-site within 24 hours (domestically) to resolve the issue at no cost, ensuring complete satisfaction. For our esteemed international clients, we will initiate remote assistance within 24 hours and, if necessary, send a dedicated expert abroad to ensure the problem is thoroughly resolved.

5. We take full responsibility for guaranteeing the process performance of our products. If deviations in operational performance occur within the warranty period, our team will diligently collect data, identify and analyze issues, and implement necessary modifications to achieve the specified process performance parameters, ensuring optimal functionality and customer satisfaction.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.