High Efficiency Industrial Burner for Reliable Vacuum Furnace Operations

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • High Efficiency Industrial Burner for Reliable Vacuum Furnace Operations
  • High Efficiency Industrial Burner for Reliable Vacuum Furnace Operations
  • High Efficiency Industrial Burner for Reliable Vacuum Furnace Operations
  • High Efficiency Industrial Burner for Reliable Vacuum Furnace Operations
  • High Efficiency Industrial Burner for Reliable Vacuum Furnace Operations
  • High Efficiency Industrial Burner for Reliable Vacuum Furnace Operations
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-JM0.18
Type
Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing the Premium Industrial Grade Multi-Function Burner for Vacuum Furnace Systems, a masterpiece of engineering brilliance meticulously crafted by Hunan Zhongding Thermal Technology Co., Ltd. This extraordinary burner is engineered to elevate your industrial operations to unparalleled heights of efficiency and performance. As the epitome of cutting-edge innovation, it delivers unsurpassed power and precision, revolutionizing the way industries approach heating solutions. Experience a remarkable transformation in operational productivity and energy efficiency with our advanced burner. It stands as a meticulously engineered solution that not only meets but exceeds the most rigorous standards, setting a new benchmark in energy utilization. Embrace this revolutionary advancement and empower your industry with technology that transforms energy challenges into boundless opportunities for growth and excellence.
Product Description

Introducing the meticulously engineered Advanced Waste Oil Burner, a pinnacle of innovation tailored for High Performance Vacuum Furnaces by Hunan Zhongding Thermal Technology Co., Ltd. This burner stands as a masterpiece of modern engineering, featuring a robust central column cyclone, a strategically positioned observation hole, and a state-of-the-art fire detection and control system. Designed with precision, this sophisticated burner integrates a pilot lamp that enhances ignition efficiency alongside a simplified tube to streamline operation. The dual gas gun design, with both inner and outer guns, ensures optimal fuel delivery for unmatched performance. Among its many cutting-edge features is a pioneering air regulating mechanism and an innovative flue gas circulation system crafted for peak efficiency. Leveraging advanced technologies, such as precise air and fuel classification, rich-lean combustion methodologies, and sophisticated flue gas recirculation, this burner orchestrates a formidable vortex flame within the furnace. The ingenious design not only effectively shortens the flame length but also significantly lowers the flame center temperature, culminating in superior combustion performance. Moreover, with the strategic implementation of segmented combustion, this burner dramatically reduces NOx generation, leading to remarkably diminished NOx emissions in the flue gas, thereby setting a new benchmark in eco-friendly industrial heating solutions. Experience the remarkable fusion of innovation and efficiency with our Premium Durable Industrial Grade Burner for Vacuum Furnaces, where every detail is perfected for excellence.

Detailed Photos

High Efficiency Industrial Burner for Reliable Vacuum Furnace OperationsHigh Efficiency Industrial Burner for Reliable Vacuum Furnace Operations

Product Parameters
1. Explore the Mastery of Burner Internals: Embark on a captivating journey through the pinnacle of engineering brilliance with our intricately designed burner. Crafted with precision, it guarantees unmatched efficiency and unwavering reliability, propelling your systems to their peak performance and transforming your operational core.
 
No. Item Material and specifications
1 The rising section of the air gun tube (with consistent requirements for the pilot light) 06Cr19Ni10
2 Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light) 06Cr25Ni20
3 Fire pot brick LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4 Inside and outside the cylinder, regulating butterfly valve Q235B, thickness of steel plate≥5mm
5 Wind regulating rotating shaft 06Cr19Ni10
6 Shell insulation and soundproofing material Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7 Metal hose 06Cr19Ni10, equipped with matching connectors or flanges

2. Comprehensive Technical Parameters of Burner: Delve into the robust and detailed technical specifications that empower this burner to achieve superior performance. Seamlessly integrated with top-tier vacuum furnaces, it delivers unparalleled results, enhancing operational excellence.
 
Composition, mol% Condition 1 Condition 2
Natural gas Desorbed gas Natural gas Desorbed gas
H2   31.13   32.44
CO   7.02   6.02
CO2 0.871 44.68 0.871 47.45
H2O   0.92   0.94
CH4 94.584 15.5 94.584 12.4
C2H6 2.586   2.586  
C3H8 0.525   0.525  
NC4 0.067   0.067  
IC4 0.069   0.069  
IC5 0.030   0.030  
NC5 0.024   0.024  
C6H14 0.064   0.064  
N2 0.181 0.76 0.181 0.75
O2        
Total flow rate, Kmol/h   204.75   196.47
Temperature, ºC 40 40 40 40
Pressure, Mpa.G 0.3 0.005~0.03 0.3 0.005~0.03

3. Distinctive Burner Characteristics: Discover the exceptional qualities that distinguish this burner, showcasing its leadership in adaptability and operational versatility. It sets new industry benchmarks, raising standards and expectations to new heights.

1) Experience exceptional versatility with a burner that effortlessly adapts to various fuel types. It displays remarkable operational flexibility, adeptly meeting the diverse demands of the ever-changing industrial landscape.
2) Expertly engineered for seamless integration with a wide range of fuel gases, this burner offers unmatched versatility and user-friendliness, making it ideal for numerous applications across diverse operational settings.
3) Choose from widely available specifications ranging from 1.0MW to 10.0MW. Customization options are also available to meet your specific requirements and sophisticated needs, ensuring a perfect fit for your operational framework.
4) Optimize your operations with an adjustable flame length from 1.5 to 4.5 meters, providing precise control perfectly suited for various dynamic operational settings, granting you the flexibility needed for optimal functionality.
5) Attain optimal performance tailored to your diverse applications with flame diameters from 0.5 to 1.5 meters, ensuring a precise fit for your operational needs, enhancing efficiency and effectiveness.

4. Rigorous Emissions Assurance Indicators: Maintain the highest standards by exercising stringent control over emissions and particulates. This ensures compliance with environmental regulations, showcasing our steadfast commitment to responsible environmental stewardship.

Oxygen content in flue gas (O2): Precisely regulated at a consistent 3% (mol dry basis) to guarantee optimal combustion conditions and efficiency, empowering superior operational performance and reliability.
NOx concentration: Skillfully maintained at ≤ 100mg/Nm³, ensuring compliance with rigorous environmental safety and sustainability standards. This dedication fosters a greener future and reflects our commitment to eco-responsibility.
CO concentration: Carefully restricted to ≤ 50mg/Nm³, significantly reducing carbon monoxide emissions, paving the way for sustainable, eco-conscious operations that benefit both the environment and your business.
Particulate Matter: Strictly limited to ≤ 20mg/Nm³, minimizing environmental impact and adhering steadfastly to rigorous air quality regulations, ensuring cleaner, healthier air for all.
Unburned Hydrocarbons: Meticulously maintained at ≤ 20mg/Nm³, reflecting our unwavering commitment to eco-friendly and efficient combustion practices that prioritize environmental wellness and operational excellence.
Our Advantages
1. Unmatched Company Strength
Since its inception in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has emerged as an industry trailblazer in thermal engineering. Boasting an impressive registered capital of 46 million RMB and a sprawling 12,000-square-meter production facility, we are at the forefront of innovation in R&D, design, and manufacturing of state-of-the-art auxiliary apparatus. Our diverse portfolio includes petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and a versatile array of furnace accessories. Annually, we produce an astounding 5,000 burners, 100 rotary air preheaters, and 100 top-tier heating and aluminum melting furnaces, generating a remarkable annual sales revenue of 200 million RMB. Our relentless pursuit of innovation is evidenced by our acquisition of 1 software copyright, 12 invention patents, and over 120 utility model patents. We foster strategic partnerships with prestigious academic institutions, including Beijing University of Science and Technology and China University of Petroleum. Our illustrious accolades include being recognized as a 'Specialized, Refined, Unique and New' Demonstration Enterprise and a 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
High Efficiency Industrial Burner for Reliable Vacuum Furnace Operations


2. Exemplary Company Qualifications

High Efficiency Industrial Burner for Reliable Vacuum Furnace OperationsHigh Efficiency Industrial Burner for Reliable Vacuum Furnace OperationsHigh Efficiency Industrial Burner for Reliable Vacuum Furnace Operations

3. Innovative Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
High Efficiency Industrial Burner for Reliable Vacuum Furnace OperationsExperience the Unrivaled Potential of Zhongding 95+ Comprehensive Technological Superiority

a. Achieve remarkable thermal efficiency surpassing 95% in our heating furnaces, setting unprecedented standards of excellence.
b. Achieve ultra-low emissions of NOx and CO, highlighting our unwavering commitment to eco-friendly advancement.
c. Optimize flue gas temperatures to below 80ºC, ensuring exceptional operational efficiency.
d. Employ cutting-edge strategies for carbon neutrality and peak carbon emissions, advancing sustainability initiatives.

2) Revolutionary Flue Gas Waste Heat Recovery Technology

Reap the Rewards of Four Unmatched Advantages:

a. Extensive applicability across diverse operational scenarios, providing unmatched flexibility and adaptability.
b. Unparalleled heat exchange efficiency, elevating furnace thermal performance by an impressive 3%.
c. Benefit from remarkably low exhaust temperatures, superb resistance to dew point corrosion, and minimal pressure drop.
d. Say goodbye to scaling and dust accumulation; enjoy the simplicity of variable frequency regulation and effortless maintenance.

After Sales Service

1. At Hunan Zhongding Thermal Technology Co., Ltd., we are proud to present our products, designed with unparalleled precision and meticulous craftsmanship. Our offerings are engineered to consistently exceed the most exacting design, construction, and usage standards. This commitment to excellence ensures that our esteemed customers receive nothing short of the finest products.

2. Our unwavering promise includes sending an expert technical team, free of charge, to provide on-site support, ensuring the seamless installation and flawless trial operation of your equipment. Experience unrivaled peace of mind with our comprehensive 12-month quality assurance, commencing from your equipment's commissioning date. Should any manufacturing quality issues arise within this period, we guarantee swift repair or replacement at no expense. For issues stemming from improper use, our professional services are available at competitive rates, highlighting our commitment to exceptional customer satisfaction.

3. We pledge to accompany you throughout the entire installation process, diligently overseeing each step to uphold the highest standards of quality. This pledge reinforces our unwavering dedication to excellence and ensures that your experience with us is truly extraordinary.

4. During the warranty period, if any manufacturing quality issues are identified in your equipment, we pledge to take swift action within just 8 hours of notification. Our expert team will be on-site within 24 hours domestically to address the issue at no charge, ensuring your complete satisfaction. For our international clientele, we offer immediate remote assistance within 24 hours. Should the issue persist, we will dispatch a specialized technician overseas to provide comprehensive support and ensure full resolution, reflecting our commitment to global excellence.

5. Hunan Zhongding Thermal Technology Co., Ltd. fully embraces its responsibility to maintain process integrity guarantees. Should performance deviations occur within the warranty period, we will meticulously gather relevant data, conduct a thorough analysis, and implement necessary adjustments. Our goal is not merely to meet but to surpass expected process performance parameters, ensuring our solutions consistently deliver beyond expectations.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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