Custom Production Waste Oil Burner and Gas Burner for Industries

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-DQ1.10
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Embrace a Greener Tomorrow with our Industrial Ultra Low Emission Burner, meticulously engineered for environmentally friendly heating solutions. Our cutting-edge technology ensures a clean, efficient, and sustainable energy source, perfectly aligning with modern ecological standards.

Product Description

Dive into the innovative world of Hunan Zhongding Thermal Technology Co., Ltd., where cutting-edge engineering meets environmental responsibility. Our state-of-the-art Custom Production Waste Oil Burner and Gas Burner for Industries set a new benchmark in efficiency and eco-friendliness. These high-performance burners are designed with advanced energy-saving capabilities and an unparalleled ultra-clean technology that remarkably minimizes nitrogen oxide emissions. By leveraging the sophisticated interplay of optimized combustion techniques and superior combustion systems tailored for industrial and heating furnaces, we ensure that every blaze is not only powerful but also conscientious. Our technology utilizes a harmonious integration of staged combustion, multiple combustion phases, strategic oxide supply, and the unique flame moldability of braze bricks. This meticulous design, coupled with flue gas recirculation and ultra-adiabatic combustion, systematically lowers the flame center temperature and mitigates local hot spots, effectively achieving extraordinarily low NOx emissions. Choose our burners for a cleaner, greener future.

Detailed Photos

Product Parameters

1. Details and specifications of burner internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical parameters of burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Ultra-low NOx burner characteristics

1) The burner is expertly designed to disperse the fuel in space, ensuring a remarkable reduction in the temperature at the flame's center. This innovation not only optimizes performance but also enhances safety.
2) Experience a stable and consistent flame, expertly intermixed with secondary gas for enhanced combustion dynamics. This process ensures that the fuel burns completely, maximizing efficiency and reducing waste.
3) The flue gas is ingeniously directed to undergo a meticulous heat exchange process, efficiently transferring heat to the gas and combustion air. By increasing the inlet temperature, combustion efficiency is significantly bolstered, paving the way for optimal energy use.
4) The innovative design of the brazier brick plays a pivotal role in influencing fluid dynamics, allowing for precise intervention in the shaping of the spreading flame. This results in enhanced control and efficiency of the combustion process.
5) By strategically switching the fuel supply on the ring according to well-defined guidelines, a swirling flame effect is achieved. This cutting-edge approach effectively mitigates furnace flame erosion, safeguarding equipment longevity.

4. Smoke assurance indicators

Oxygen content in flue gas (O2): 3% (mol dry basis) - This value is strategically maintained to ensure optimal combustion conditions, facilitating energy efficiency and reduced emissions.
NOx concentration: 50mg/Nm ³ - The burner is engineered to maintain ultra-low NOx levels, aligning with the strictest environmental standards, and promoting cleaner air quality.;
CO concentration: 40mg/Nm ³ - With advanced combustion technology, CO emissions are kept to a minimum, ensuring compliance with safety regulations and reducing environmental impact.;
Particulate matter: ≤ 20mg/Nm ³; - The burner guarantees minimal particulate emissions, contributing to a cleaner, healthier environment and adhering to industry-leading standards.
Unburned hydrocarbons: ≤ 20mg/Nm ³ - The precision engineering of the burner ensures unburned hydrocarbons are kept at a low, promoting efficiency and environmental stewardship.

Our Advantages

1. Unmatched Company Strength

Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has emerged as a beacon of innovation and excellence with a commanding registered capital of 46 million RMB. With a sprawling 12,000 square meter production facility, we stand at the forefront of R&D, design, and manufacturing of vital auxiliary equipment including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and essential furnace accessories. Our formidable annual production capability boasts 5,000 burners, 100 rotary air preheaters, and 100 heating furnaces alongside other aluminum melting furnaces, driving an impressive average annual revenue of 200 million RMB. Our intellectual property arsenal includes 1 software copyright, 12 groundbreaking invention patents, and an impressive suite of over 120 utility model patents. Through robust industry-academia collaborations with esteemed institutions such as Beijing University of Science and Technology and China University of Petroleum, we have been honored with prestigious titles like 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise'.

2. Exceptional Company Qualifications

3. Product Advantages That Lead The Industry

1) Zhongding Green Heating Furnace 95+ Technology
Zhongding's 95+ Technological Prowess

a. Enhanced thermal efficiency, exceeding an impressive 95%;
b. Remarkable ultra-low NOx and COe emissions;
c. Flue gas temperatures plummet below a mere 80 ºC;
d. Embrace the transformative goals of carbon neutrality and peak carbon emissions;

2) Advanced Flue Gas Waste Heat Recovery Technology

Four Distinct Advantages:

a. Broad-spectrum applicability;
b. Superior heat exchange efficiency, elevating the heating furnace's thermal efficiency by an additional 3%;
c. Minimized exhaust temperatures, fortified resistance to dew point corrosion, and a reduced pressure drop;
d. Free from scaling or dust build-up; Equipped with variable frequency regulation and effortless maintenance

After Sales Service

1. We are committed to ensuring that the quality of our supplied products not only meets but exceeds the design, construction, and usage requirements, thereby delivering optimal performance and reliability.

2. Our dedicated, experienced technical personnel are dispatched to provide comprehensive on-site guidance, addressing and resolving any issues during the equipment installation and trial operation stages. We guarantee seamless operation, with a quality assurance period extending for 12 months from the date of equipment commissioning. Should any manufacturing quality issues arise within this period, we offer complimentary repair or replacement services. For issues caused by improper use by the buyer, we also offer efficient paid services to rectify these concerns professionally.

3. We take pride in offering thorough on-site services during the installation phase of our products, ensuring that the installation quality meets rigorous standards and aligns with our brand's reputation for excellence.

4. During the warranty period, should any manufacturing quality issues emerge during equipment operation, our team will respond swiftly within 8 hours of receiving notification from the buyer. For customers in China, we guarantee to be on-site within 24 hours to resolve the issue at no additional cost. For our valued international clients, we initiate prompt remote assistance within 24 hours. If remote solutions are insufficient, we will arrange for a dedicated specialist to travel overseas to provide hands-on support, ensuring the problem is resolved to your satisfaction.

5. We take full responsibility for ensuring our process guarantees are met. If operational performance deviations occur during the warranty period, we proactively gather essential data, identify and analyze issues, and implement necessary modifications to align with the desired process performance parameters, ensuring your operations run smoothly.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.