Efficient Gas Burner for Premium Vacuum Furnace Solutions

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
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  • Efficient Gas Burner for Premium Vacuum Furnace Solutions
  • Efficient Gas Burner for Premium Vacuum Furnace Solutions
  • Efficient Gas Burner for Premium Vacuum Furnace Solutions
  • Efficient Gas Burner for Premium Vacuum Furnace Solutions
  • Efficient Gas Burner for Premium Vacuum Furnace Solutions
  • Efficient Gas Burner for Premium Vacuum Furnace Solutions
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-JM0.19
Type
Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing the Premium Industrial Grade Multi-Function Burner for Vacuum Furnace Systems, an epitome of engineering brilliance and precision, meticulously crafted by the esteemed Hunan Zhongding Thermal Technology Co., Ltd. This extraordinary burner is not just designed; it is a masterpiece that propels your industrial operations to an unmatched level of efficiency and performance. As a beacon of cutting-edge innovation, it delivers supreme power and precision, completely redefining how industries revolutionize heating solutions. Experience an awe-inspiring transformation in operational productivity and energy efficiency with our advanced burner. This meticulously engineered marvel not only meets but spectacularly surpasses the most stringent of standards, setting a groundbreaking benchmark in energy utilization. Embrace this revolutionary advancement and empower your industry with technology that transforms energy challenges into remarkable opportunities for growth and excellence.
Product Description

Discover the epitome of engineering prowess in the Advanced Waste Oil Burner, a crowning achievement designed specifically for High Performance Vacuum Furnaces by Hunan Zhongding Thermal Technology Co., Ltd. This burner is not just another component; it is a testament to cutting-edge innovation, housing a robust central column cyclone, a strategically incorporated observation hole, and an avant-garde fire detection and control system. Built with meticulous precision, this burner integrates a pilot lamp to enhance ignition efficiency and incorporates a simplified tube to streamline operational processes. Featuring a dual gas gun design, with both inner and outer guns, it guarantees optimal fuel delivery, ensuring unmatched performance. Among its many pioneering features is an advanced air regulating mechanism and an innovative flue gas circulation system, crafted for peak operational efficiency. By employing cutting-edge technologies like precise air and fuel classification, rich-lean combustion techniques, and advanced flue gas recirculation, this burner creates a powerful vortex flame within the furnace. This brilliant design not only effectively reduces flame length but also significantly lowers the flame center temperature, achieving superior combustion performance. Furthermore, the strategic adoption of segmented combustion dramatically reduces NOx creation, leading to remarkably low NOx emissions in the flue gas, setting a new standard in eco-friendly industrial heating solutions. Immerse yourself in the extraordinary blend of innovation and efficiency with our Premium Durable Industrial Grade Burner for Vacuum Furnaces, where every detail is sculpted to perfection for excellence.

Detailed Photos

Efficient Gas Burner for Premium Vacuum Furnace SolutionsEfficient Gas Burner for Premium Vacuum Furnace Solutions

Product Parameters
1. Dive into the Intricacies of Burner Internals: Embark on an enlightening journey through the pinnacle of engineering prowess with our exceptionally advanced design and intricate architecture. Meticulously crafted, this burner is designed to deliver unparalleled efficiency and unwavering reliability, ensuring your systems operate at their zenith, thereby transforming the very core of your operations.
 
No. Item Material and specifications
1 The rising section of the air gun tube (with consistent requirements for the pilot light) 06Cr19Ni10
2 Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light) 06Cr25Ni20
3 Fire pot brick LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4 Inside and outside the cylinder, regulating butterfly valve Q235B, thickness of steel plate≥5mm
5 Wind regulating rotating shaft 06Cr19Ni10
6 Shell insulation and soundproofing material Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7 Metal hose 06Cr19Ni10, equipped with matching connectors or flanges

2. Exhaustive Technical Parameters of Burner: Immerse yourself in the robust and precise technical specifications that empower this burner to perform at superior levels. It seamlessly integrates with leading high-performance vacuum furnaces to deliver unmatched results.
 
Composition, mol% Condition 1 Condition 2
Natural gas Desorbed gas Natural gas Desorbed gas
H2   31.13   32.44
CO   7.02   6.02
CO2 0.871 44.68 0.871 47.45
H2O   0.92   0.94
CH4 94.584 15.5 94.584 12.4
C2H6 2.586   2.586  
C3H8 0.525   0.525  
NC4 0.067   0.067  
IC4 0.069   0.069  
IC5 0.030   0.030  
NC5 0.024   0.024  
C6H14 0.064   0.064  
N2 0.181 0.76 0.181 0.75
O2        
Total flow rate, Kmol/h   204.75   196.47
Temperature, ºC 40 40 40 40
Pressure, Mpa.G 0.3 0.005~0.03 0.3 0.005~0.03

3. Defining Burner Characteristics: Uncover the extraordinary qualities that set this burner apart, showcasing its leadership in adaptability and operational versatility. This burner sets new benchmarks in the industry, elevating standards and expectations alike.

1) Experience unmatched versatility with a burner that effortlessly adapts to a diverse range of fuel types. It showcases remarkable operational flexibility, adeptly meeting the varied demands of the ever-evolving industrial landscape.
2) Meticulously engineered for smooth integration with a spectrum of fuel gases, this burner offers unparalleled versatility and user-friendliness, making it ideal for a multitude of applications across varied operational settings.
3) Select from widely available specifications ranging from 1.0MW to 10.0MW. Bespoke customization options are also available to meet your specific requirements and sophisticated needs, ensuring the perfect fit for your operational framework.
4) Fine-tune your operations with an adjustable flame length ranging from 1.5 to 4.5 meters. This provides precise control, perfectly suited for a variety of dynamic operational settings, granting you the flexibility needed for optimal functionality.
5) Achieve optimal performance tailored to your diverse applications with flame diameters ranging from 0.5 to 1.5 meters, ensuring a precise fit for your operational needs and enhancing your operational efficiency.

4. Stringent Smoke Assurance Indicators: Uphold the highest standards by exercising rigorous control over emissions and particulates. This ensures compliance with environmental regulations and demonstrates our unwavering commitment to responsible environmental stewardship.

Oxygen content in flue gas (O2): Precisely maintained at a consistent 3% (mol dry basis) to guarantee optimal combustion conditions and efficiency, empowering superior operational performance and reliability.
NOx concentration: Astutely kept to ≤ 100mg/Nm³, ensuring compliance with stringent environmental safety and sustainability standards. This commitment fosters a greener future and reflects our dedication to eco-responsibility.
CO concentration: Skillfully restricted to ≤ 50mg/Nm³, this significantly curtails carbon monoxide emissions, paving the way for more sustainable, eco-conscious operations that benefit both the environment and your business.
Particulate Matter: Strictly limited to ≤ 20mg/Nm³, this minimizes environmental impact and steadfastly adheres to rigorous air quality regulations, ensuring cleaner, healthier air for everyone.
Unburned Hydrocarbons: Carefully maintained at ≤ 20mg/Nm³, reflecting our unwavering commitment to eco-friendly and efficient combustion practices that prioritize environmental wellness and operational excellence.
Our Advantages
1. Unmatched Company Strength
Since its inception in 2007, Hunan Zhongding Thermal Technology Co., Ltd. has firmly established itself as a trailblazer in the field of thermal engineering. With a substantial registered capital of 46 million RMB and an expansive 12,000-square-meter production facility, we lead the charge in innovation within R&D, design, and manufacturing of advanced auxiliary apparatus. Our extensive portfolio encompasses petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, along with an adaptable range of furnace accessories. Every year, we proudly produce a phenomenal 5,000 burners, 100 rotary air preheaters, and 100 premium heating and aluminum melting furnaces, resulting in an impressive annual sales revenue of 200 million RMB. Our unwavering commitment to innovation is highlighted by our acquisition of 1 software copyright, 12 invention patents, and over 120 utility model patents. We cultivate effective partnerships with esteemed academic institutions, including Beijing University of Science and Technology and China University of Petroleum. Our distinguished honors include the prestigious titles 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
Efficient Gas Burner for Premium Vacuum Furnace Solutions


2. Exemplary Company Qualifications

Efficient Gas Burner for Premium Vacuum Furnace SolutionsEfficient Gas Burner for Premium Vacuum Furnace SolutionsEfficient Gas Burner for Premium Vacuum Furnace Solutions

3. Innovative Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
Efficient Gas Burner for Premium Vacuum Furnace SolutionsDiscover the Unmatched Potential of Zhongding 95+ Comprehensive Technological Excellence

a. Achieve outstanding thermal efficiency surpassing 95% in our heating furnaces, setting unprecedented standards for excellence.
b. Attain ultra-low emissions of NOx and CO, underscoring our unwavering dedication to eco-friendly advancements.
c. Optimize flue gas temperatures to below 80ºC, ensuring unwavering peak operational efficiency.
d. Implement groundbreaking strategies for carbon neutrality and peak carbon emissions, propelling sustainability to the forefront.

2) Revolutionary Flue Gas Waste Heat Recovery Technology

Enjoy the Benefits of Four Unmatched Advantages:

a. Wide-ranging applicability across diverse operational scenarios, providing remarkable flexibility and adaptability.
b. Unrivaled heat exchange efficiency, enhancing furnace thermal performance by an impressive margin of 3%.
c. Benefit from remarkably low exhaust temperatures, exceptional resistance to dew point corrosion, and minimal pressure drop.
d. Eliminate scaling and dust accumulation; experience the ease of variable frequency regulation and simplified maintenance with revolutionary convenience.

After Sales Service

1. At Hunan Zhongding Thermal Technology Co., Ltd., we proudly deliver products that epitomize precision and reliability. Each item is crafted with meticulous attention to detail, consistently exceeding even the most demanding design, construction, and usage standards. This reflects our steadfast commitment to excellence, ensuring that our valued customers receive nothing less than the best.

2. Our comprehensive service commitment includes dispatching an expert technical team, absolutely free, to provide on-site support. This guarantees a smooth and efficient installation and trial operation of your equipment. Benefit from our inclusive 12-month quality assurance, starting from the day your equipment is operational. Should any manufacturing quality issues occur within this timeframe, rest assured with our promise of prompt repair or replacement at no additional cost. If issues arise from misuse, our professional services are offered at highly competitive rates, showcasing our dedication to achieving unparalleled customer satisfaction.

3. We commit to being on-site throughout the installation process, offering vigilant oversight to maintain superior installation quality. This reflects our unwavering commitment to excellence, ensuring your experience with us is nothing short of extraordinary.

4. During the warranty period, if any manufacturing quality issues are detected, we pledge rapid response within just 8 hours of notification. Our expert team will be on-site within 24 hours domestically, at no cost, ensuring your satisfaction. For our international clients, we offer immediate remote support within 24 hours. Should the issue persist, we will dispatch a specialty technician overseas to provide in-depth assistance and secure complete resolution, highlighting our commitment to global excellence.

5. Hunan Zhongding Thermal Technology Co., Ltd. takes full responsibility for maintaining process integrity guarantees. Should performance variances occur within the warranty period, we will diligently collect relevant data, conduct a comprehensive analysis, and implement necessary adjustments. Our mission is to not only meet but exceed the anticipated process performance parameters, ensuring our solutions consistently deliver beyond expectations.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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