Advanced High-Efficiency Industrial Burner for Optimal Heat Solutions

• Customization: Available
• After-sales Service: Free on-Site Guidance to Solve Problems Discovered
• Warranty: 12 Months
• Model NO.: ZDYLQ-QL0.35
• Type: Ultra Low Nox Burner
• Certification: ISO, Csei
• Structure: Vertical Type
• Brand: Zhongding Regong
• MOQ: 1 PCS
• Leading Time: 30~60 Days
• Custom Production: Accepted
• Technical Support: on Site/Remote
• Application: Hydrogen Furnace, Methanol Conversion Furnace, etc
• Transport Package: Wooden Box
• Specification: Composite components
• Trademark: Zhongding Regong
• Origin: Yueyang, Hunan
• HS Code: 8416900000
• Production Capacity: 5000 Sets/Year

Product Description

Introducing the Industrial Ultra Low Emission Burner: an innovative solution designed to offer environmentally friendly heating solutions with unmatched efficiency. This state-of-the-art burner is engineered to minimize emissions while maximizing heat output, making it an ideal choice for companies committed to sustainability and high performance in their industrial heat applications.

Product Description

Discover the pinnacle of innovation with our High-Efficiency Burner, expertly paired with an Oven designed for Industrial Heat Applications. This cutting-edge, energy-saving marvel showcases ultra-clean technology and is a testament to sustainable advancement, boasting ultra-low nitrogen oxide emissions. Our burner masterfully integrates a multitude of innovative techniques such as staged combustion, multi-phase combustion, and optimized oxide supply. The flame plasticity is enhanced by high-quality braze bricks while flue gas reflux and ultra-adiabatic combustion further optimize performance. This ingenious approach effectively reduces flame center temperatures or localized high temperatures, achieving exceptionally low NOx emissions. Experience the future of industrial heat applications, where efficiency meets environmentally conscious technology.

Detailed Photos

Product Parameters

1. Details and Specifications of Burner Internals
 

Dehydration heating furnace
No.	Burner data	Burner parameters
1	Single burner heat generation (design/normal/minimum) MW	2.28/1.51/0.46
2	Fuel gas pipeline network pressure (MPa)	0.05~0.2
3	Fuel gas	Refer to the fuel gas data sheet
4	Excess air coefficient %	≤1.15
5	Ventilation form	force-ventilate
6	Flame shape	round
7	Installation position	furnace bottom

2. Technical Parameters of Burner
 

Composition, mol%	Condition 1	Condition 2	Condition 3	Condition 4	Condition 5	Condition 6
	SOR	EOR	SOR-PSA DOWN	EOR-PSA DOWN	Start-Up(LPG)	Start-Up(Natural gas)
H2O	0.04	0.03	0.01	0.01	0	0
H2	41.47	23.67	88.13	75.57	0	0
N2	3.18	4.29	0.68	1.37	0	0.2
CO	10.96	6.99	2.34	2.24	0	0
CO2	1.18	1.03	0.32	0.33	0	0
CH4	21.37	37.01	3.98	11.84	0	91.53
C2H2	0	0	0	0	0	0
C2H4	0.99	7.42	0.21	2.37	0	0
C2H6	1.31	7.26	0.24	2.32	0	6.38
C3H6	10.14	5.76	2.17	1.84	1.04	0
C3H8	7.8	4.45	1.66	1.42	35.79	1.39
Isobutane	0.82	1.52	0.17	0.49	0.03	0.2
2-methylpropene	0.42	0.57	0.09	0.18	62.5	0
1-Butene	0.42	0	0		0.02	0.29
Butane	0.01	0	0			0
C5H12	0	0	0		0.59	0.02
Total, mol%	100	100	100	100	100	100
NOx guarantee value (mg/Nm)	<80	<80	<80	<80	<150	<80
CO guarantee value (mg/Nm)	<50	<50	<50	<50	<50	<50
Guaranteed value of particulate matter (mg/Nm)	<20	<20	<20	<20	<20	<20
SO2 guarantee value (mg/Nm)	<30	<30	<30	<30	<30	<30

3. Characteristics of the Ultra Low NOx Burner

1) Ingeniously disperses fuel throughout the space, significantly mitigating the central flame temperature, offering enhanced efficiency;
2) Ensures a stable flame, skillfully intermixing with secondary gas to foster more complete and effective combustion;
3) Engages in a remarkable heat exchange process, where flue gas transfers warmth to both the gas and combustion air-raising inlet temperatures to boost combustion;
4) The unique shape of the brazier brick is designed to optimize fluid flow, influencing the trajectory and form of the spreading flame;
5) By strategically adjusting the fuel supply on the ring following specific protocols, a swirling flame is created, preventing damaging furnace flame erosion.

4. Smoke Assurance Indicators

Oxygen Content in Flue Gas (O2): 3% (mol dry basis)
NOx Concentration: 50mg/Nm³;
CO Concentration: 40mg/Nm³;
Particulate Matter: ≤ 20mg/Nm³;
Unburned Hydrocarbons: ≤ 20mg/Nm³

Our Advantages

1. Company Strength

Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. proudly stands as a beacon of innovation and quality in the industrial heating sector. With a robust registered capital of 46 million RMB, our expansive 12,000 square meter facility serves as a hub for groundbreaking R&D, design, and manufacturing. We excel in producing auxiliary equipment for petrochemical heating furnaces and industrial furnaces, including high-efficiency burners, regenerative air preheaters, and essential furnace accessories. Our impressive annual production capacity includes 5000 sets of burners, 100 rotary air preheaters, and 100 heating and aluminum melting furnaces, driving an average annual revenue of 200 million RMB. Our intellectual property portfolio is formidable, featuring 1 software copyright, 12 invention patents, and over 120 utility model patents. Our commitment to innovation is further evidenced by strong industry-academia collaborations with prestigious institutions like Beijing University of Science and Technology and China University of Petroleum. Our excellence has been celebrated with accolades including 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'

2. Company Qualifications

3. Product Advantages

1) Zhongding Green Heating Furnace 95+ Technology
The Zhongding 95+ suite of advanced technologies offers unmatched benefits for those seeking superior energy solutions.

a. Experience unparalleled efficiency with our heating furnace, boasting thermal efficiencies exceeding 95%.
b. Benefit from ultra-low NOx and CO emissions, setting a new standard for environmental responsibility.
c. Achieve optimal efficiency with flue gas temperatures dropping below 80 ºC.
d. We stand at the forefront of sustainability, implementing carbon neutrality and peak carbon emissions concepts.

2) Flue Gas Waste Heat Recovery Technology

Discover the Four Major Advantages of our breakthrough technology:

a. Enjoy broad applicability across various systems.
b. Achieve high heat exchange efficiency, enhancing thermal efficiency by an additional 3%.
c. Benefit from low exhaust temperatures, resistance to dew point corrosion, and minimal pressure drop.
d. Maintenance is a breeze with no scaling or dust accumulation, plus variable frequency regulation ensures ease and reliability.

After Sales Service

1. We pledge to uphold the highest standards, ensuring that the quality of our supplied products aligns impeccably with the design, construction, and specific usage requirements, offering you peace of mind and reliability.

2. Our team of seasoned technical experts will be dispatched to provide complimentary on-site guidance. We are committed to resolving any challenges encountered during the equipment installation and trial run, ensuring flawless operation. The trial run and quality assurance extend over a substantial 12-month period from the date of commissioning. Should any manufacturing quality issues arise within this period, rest assured, we will take full responsibility for free repairs or replacements. For issues stemming from misuse, we offer additional paid services to assist the buyer.

3. We are dedicated to offering our esteemed clients on-site services throughout the installation process. Our vigilant oversight guarantees superior installation quality, ensuring everything meets the highest standards.

4. During the warranty period, any manufacturing quality issues encountered will be addressed with utmost urgency. Our commitment is to respond within 8 hours of receiving the buyer's notification and to be on-site within 24 hours (within China) to resolve issues at no charge. For our international clients, we initiate prompt remote assistance within 24 hours. If further intervention is necessary, we will dispatch a specialized technician abroad at the earliest opportunity to ensure the problem is thoroughly resolved.

5. We embrace full responsibility for ensuring process integrity. Should any operational discrepancies occur during the warranty period, we will diligently gather pertinent data, identify the root cause, conduct comprehensive analyses, and implement essential modifications to meet the specified process performance standards.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.