Premium Gas Burner for High Efficiency Industrial Furnaces

Product Details
Customization: Available
After-sales Service: Free on-Site Guidance to Solve Problems Discovered
Warranty: 12 Months
Diamond Member Since 2024

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  • Premium Gas Burner for High Efficiency Industrial Furnaces
  • Premium Gas Burner for High Efficiency Industrial Furnaces
  • Premium Gas Burner for High Efficiency Industrial Furnaces
  • Premium Gas Burner for High Efficiency Industrial Furnaces
  • Premium Gas Burner for High Efficiency Industrial Furnaces
  • Premium Gas Burner for High Efficiency Industrial Furnaces
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
ZDYLQ-DQ1.30
Type
Low Nox Burner
Certification
ISO, Csei
Structure
Vertical Type
Brand
Zhongding Regong
MOQ
1 PCS
Leading Time
30~60 Days
Custom Production
Accepted
Technical Support
on Site/Remote
Application
Hydrogen Furnace, Methanol Conversion Furnace, etc
Transport Package
Wooden Box
Specification
Composite components
Trademark
Zhongding Regong
Origin
Yueyang, Hunan
HS Code
8416900000
Production Capacity
5000 Sets/Year

Product Description

Introducing our Premium Durable Industrial Grade Burner for Vacuum Furnaces, a masterpiece of engineering excellence crafted by Hunan Zhongding Thermal Technology Co., Ltd. Experience the next level of industrial heating prowess with our Premium Gas Burner System for High Efficiency Industrial Furnaces. Designed for high-efficiency operations, this top-tier burner brings you the ultimate in power and precision, ensuring your processes run smoothly and effectively. Embrace the future of industrial heating with our innovative, technologically advanced solutions that not only significantly boost your operational productivity but also deliver unmatched energy efficiency. Elevate your energy utilization to new heights with a burner meticulously tailored to meet and exceed the highest standards, revolutionizing the way your industry harnesses energy. Unlock new potentials and set a benchmark for excellence with a system that promises reliability, durability, and superior performance.
Product Description

Introducing the meticulously engineered Advanced Waste Oil Burner, a pinnacle of innovation tailored for High Performance Vacuum Furnaces by Hunan Zhongding Thermal Technology Co., Ltd. Elevate your industrial heating experience with this burner, which stands as a masterpiece of modern engineering. It boasts a robust central column cyclone, strategically positioned observation hole, and a cutting-edge fire detection and control system. Enhancing ignition efficiency is a seamlessly integrated pilot lamp, while a simplified tube streamlines operations effortlessly. The dual gas gun design, featuring both inner and outer guns, ensures optimal fuel delivery, delivering unmatched performance. Among its cutting-edge features is the pioneering air regulating mechanism and an innovative flue gas circulation system, each crafted for peak efficiency. Harnessing advanced technologies like precise air and fuel classification, the burner employs rich-lean combustion methodologies and sophisticated flue gas recirculation to orchestrate a powerful vortex flame within the furnace. This ingenious design not only effectively shortens the flame length but significantly lowers the flame center temperature, culminating in superior combustion performance. Moreover, the strategic implementation of segmented combustion dramatically reduces NOx generation, leading to notably diminished NOx emissions in the flue gas, thereby setting a new benchmark in eco-friendly industrial heating solutions. Discover the fusion of innovation and efficiency with our Premium Durable Industrial Grade Burner for Vacuum Furnaces, where every detail is perfected for excellence.

Detailed Photos

Premium Gas Burner for High Efficiency Industrial FurnacesPremium Gas Burner for High Efficiency Industrial Furnaces

Product Parameters
1. Dive into the Intricacies of Burner Internals: Immerse yourself in the cutting-edge world of engineering excellence with our intricately advanced design and complex architecture. Crafted to achieve the highest level of efficiency and steadfast reliability, it ensures your systems consistently operate at their peak performance.
 
No. Item Material and specifications
1 The rising section of the air gun tube (with consistent requirements for the pilot light) 06Cr19Ni10
2 Gas nozzle assembly, flame stabilizer (with consistent requirements for the pilot light) 06Cr25Ni20
3 Fire pot brick LZ-65 high alumina brick, Al2O3 ≥ 65%, fire resistance 1750 ºC
4 Inside and outside the cylinder, regulating butterfly valve Q235B, thickness of steel plate≥5mm
5 Wind regulating rotating shaft 06Cr19Ni10
6 Shell insulation and soundproofing material Aluminum silicate fiber (refractory temperature 1200-1400 ºC)
7 Metal hose 06Cr19Ni10, equipped with matching connectors or flanges

2. Exhaustive Technical Parameters of Burner: Unlock the robust and precise technical specifications that drive superior performance and smooth integration with state-of-the-art high-performance vacuum furnaces.
 
Composition, mol% Condition 1 Condition 2
Natural gas Desorbed gas Natural gas Desorbed gas
H2   31.13   32.44
CO   7.02   6.02
CO2 0.871 44.68 0.871 47.45
H2O   0.92   0.94
CH4 94.584 15.5 94.584 12.4
C2H6 2.586   2.586  
C3H8 0.525   0.525  
NC4 0.067   0.067  
IC4 0.069   0.069  
IC5 0.030   0.030  
NC5 0.024   0.024  
C6H14 0.064   0.064  
N2 0.181 0.76 0.181 0.75
O2        
Total flow rate, Kmol/h   204.75   196.47
Temperature, ºC 40 40 40 40
Pressure, Mpa.G 0.3 0.005~0.03 0.3 0.005~0.03

3. Defining Burner Characteristics: Discover the remarkable attributes that distinguish this burner, emphasizing its unrivaled adaptability and exceptional operational flexibility.

1) Experience the ultimate in versatility with a burner that seamlessly adapts to a diverse range of fuel types, demonstrating strikingly high operational flexibility to satisfy various industrial demands.
2) Painstakingly engineered for seamless integration with a multitude of fuel gases, it offers unmatched versatility and user-friendliness across a breadth of applications.
3) Choose from a wide spectrum of widely available specifications ranging from 1.0MW to 10.0MW, with possibilities for tailored customization to meet specific requirements and specialized demands.
4) Optimize your operations with an adjustable flame length from 1.5 to 4.5 meters, allowing precise control suited for a myriad of dynamic operational contexts.
5) Secure an exact fit for diverse applications with flame diameters spanning from 0.5 to 1.5 meters, guaranteeing optimal performance specifically tailored to your needs.

4. Stringent Smoke Assurance Indicators: Uphold the highest standards by exercising rigorous control over emissions and particulates, ensuring compliance and championing environmental responsibility.

Oxygen content in flue gas (O2): Carefully maintained at an exacting 3% (mol dry basis) to guarantee optimal combustion conditions and efficiency, delivering superior performance.
NOx concentration: Wisely limited to ≤ 100mg/Nm³, aligning with stringent environmental safety and sustainability standards.
CO concentration: Diligently restrained to ≤ 50mg/Nm³, remarkably reducing carbon monoxide emissions for cleaner and more sustainable operations.
Particulate Matter: Rigorously kept in check at ≤ 20mg/Nm³, minimizing environmental impact while ensuring adherence to stringent air quality regulations.
Unburned Hydrocarbons: Strictly limited to ≤ 20mg/Nm³, embodying our unwavering commitment to eco-friendly, efficient combustion practices that prioritize environmental well-being.
Our Advantages
1. Unmatched Company Strength
Founded in 2007, Hunan Zhongding Thermal Technology Co., Ltd. stands as a formidable leader with a substantial registered capital of 46 million RMB, thriving within a sprawling 12,000-square-meter production facility. We excel in pioneering the R&D, design, and creation of cutting-edge auxiliary equipment, including petrochemical heating furnaces, industrial furnaces, burners, regenerative air preheaters, and an extensive range of furnace accessories. Our remarkable annual production capacity includes 5,000 burners, 100 rotary air preheaters, and 100 premier heating and aluminum melting furnaces, contributing to a substantial yearly sales revenue of 200 million RMB. Our innovation-driven approach is evidenced by 1 software copyright, 12 invention patents, and an impressive portfolio of over 120 utility model patents. We proudly collaborate with prestigious institutions like Beijing University of Science and Technology and China University of Petroleum, earning accolades such as the 'Specialized, Refined, Unique and New' Demonstration Enterprise and 'National Specialized, Refined, Unique and New Small Giant Enterprise.'
Premium Gas Burner for High Efficiency Industrial Furnaces


2. Exemplary Company Qualifications

Premium Gas Burner for High Efficiency Industrial FurnacesPremium Gas Burner for High Efficiency Industrial FurnacesPremium Gas Burner for High Efficiency Industrial Furnaces

3. Innovative Product Advantages

1) Zhongding's Pioneering Green Heating Furnace 95+ Technology
Premium Gas Burner for High Efficiency Industrial FurnacesHarnessing the Full Potential of Zhongding 95+ Complete Technological Edge

a. Achieve unparalleled thermal efficiency levels, exceeding an extraordinary 95%, for our heating furnaces.
b. Ensure ultra-low emissions of NOx and CO, setting an industry benchmark for eco-friendly performance.
c. Skillfully reduce flue gas temperature to below 80ºC, optimizing efficiency.
d. Embrace and implement the pioneering vision of carbon neutrality and peak carbon emissions.

2) Revolutionary Flue Gas Waste Heat Recovery Technology

Enjoy Four Outstanding Advantages:

a. Versatile applicability across a wide array of operational scenarios.
b. Exceptional heat exchange efficiency, enhancing the furnace's thermal output by an additional 3%.
c. Notably low exhaust temperatures, robust resistance to dew point corrosion, and minimal pressure drop.
d. Free from scaling or dust build-up; benefit from variable frequency regulation and streamlined maintenance.

After Sales Service

1. At Hunan Zhongding Thermal Technology Co., Ltd., we are passionately committed to delivering exceptional precision in our products. Each creation is crafted to not only meet but also consistently exceed the highest standards of design, construction, and usage. This commitment reflects our unwavering dedication to excellence and superior quality without compromise.

2. Our pledge to our esteemed customers includes dispatching our highly skilled technical team, at no cost, to provide comprehensive on-site assistance. We ensure a seamless installation and trial operation of your Premium Gas Burner System for High Efficiency Industrial Furnaces, granting you absolute peace of mind. Benefit from our extensive 12-month quality assurance, commencing from the day your equipment is operational. If any manufacturing quality issues manifest within this timeframe, rest assured that we will offer an immediate repair or replacement, free of charge. In cases of issues stemming from improper use, our expert services are available at remarkably competitive rates, further showcasing our commitment to ensuring your utmost satisfaction.

3. We solemnly promise to remain present on-site throughout the entire installation process, providing meticulous oversight to ensure that the highest standards of installation quality are continually upheld, reinforcing our steadfast dedication to excellence and superior craftsmanship.

4. During the warranty period, should any manufacturing quality issues arise with your equipment, we are committed to delivering a rapid, efficient response. Our promise is to respond within a mere 8 hours of notification. Domestically, our expert team will be on-site within 24 hours to resolve the issue at no charge, thereby ensuring your complete satisfaction. For our esteemed international clients, we provide immediate remote assistance within 24 hours. If the issue remains unresolved, a specialized technician will be dispatched overseas to provide comprehensive support and achieve full resolution.

5. At Hunan Zhongding Thermal Technology Co., Ltd., we wholeheartedly embrace the responsibility of upholding process integrity guarantees. Should any performance deviations occur within the warranty period, we will diligently gather and analyze relevant data, conducting a thorough examination to implement the necessary adjustments. Our goal is not only to meet but to surpass your anticipated process performance expectations, ensuring your complete satisfaction with our unparalleled service.

FAQ

Q1: Why is the price range of your product so wide?

A: Due to the uniqueness of the products, almost all of them are customized according to demand. From materials, processing to usage, different customers have different needs, resulting in significant price differences. So we hope that when you inquire, please provide detailed project requirements as much as possible, so that we can provide you with a suitable quotation.

Q2: What products does your company mainly produce?

A: We specialize in the research, design, and manufacturing of auxiliary equipment such as petrochemical heating furnaces, industrial furnaces, burners and their intelligent control systems, regenerative air preheaters, Class A pressure vessels, and furnace accessories. Since its establishment, our company has 17 years of industry experience.

Q3: What are your product advantages?

A: Our green heating furnace 95+technology is a complete set of systems that includes heating furnace equipment, processes, and operation control. It includes these advantages: the heating furnace thermal efficiency has been improved to over 95%; ultra low NOx and ultra-low Coe emissions; the flue gas drops below 80 ºC.

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